The study presents the possible use of optoelectronic system for the measurement of values specific for hydrodynamics of two-phase gas very-high-viscosity liquid flow in vertical pipes. An experimental method was provided, and the findings were presented and analysed for selected values which characterise the two-phase flow.
Clinker burning process has a decisive influence on energy consumption and the cost of cement production. A new problem is to use the process of decarbonization of alternative fuels from waste. These issues are particularly important in the introduction of a two-stage combustion of fuel in a rotary kiln without the typical reactor-decarbonizator. This work presents results of numerical studies on thermal-hydraulic phenomena in the riser chamber, which will be designed to burn fuel in the system where combustion air is supplied separately from the clinker cooler. The mathematical model is based on a combination of two methods of motion description: Euler description for the gas phase and Lagrange description for particles. Heat transfer between particles of raw material and gas was added to the numerical calculations. The main aim of the research was finding the correct fractional distribution of particles. For assumed particle distribution on the first stage of work, authors noted that all particles were carried away by the upper outlet to the preheater tower, what is not corresponding to the results of experimental studies. The obtained results of calculations can be the basis for further optimization of the design and operating conditions in the riser chamber with the implementation of the system.
The current paper presents the experimental validation of the generalized model of the two-phase thermosyphon loop. The generalized model is based on mass, momentum, and energy balances in the evaporators, rising tube, condensers and the falling tube. The theoretical analysis and the experimental data have been obtained for a new designed variant. The variant refers to a thermosyphon loop with both minichannels and conventional tubes. The thermosyphon loop consists of an evaporator on the lower vertical section and a condenser on the upper vertical section. The one-dimensional homogeneous and separated two-phase flow models were used in calculations. The latest minichannel heat transfer correlations available in literature were applied. A numerical analysis of the volumetric flow rate in the steady-state has been done. The experiment was conducted on a specially designed test apparatus. Ultrapure water was used as a working fluid. The results show that the theoretical predictions are in good agreement with the measured volumetric flow rate at steady-state.
Gas-liquid two-phase flow in minichannels has been the subject of increased research interest in the past few years. Evaluation, however, of today's state of the art regarding hydrodynamics of flow in minichannels shows significant differences between existing test results. In the literature there is no clear information regarding: defining the boundary between minichannels and conventional channels, labelling of flow patterns. The review of literature on the hydrodynamics of gas-liquid flow in minichannels shows that, despite the fact that many research works have been published, the problem of determining the effect of diameter of the minichannel on the hydrodynamics of the flow is still at an early stage. Therefore, the paper presents the results of research concerning determination of flow regime map for the vertical upward flow in minichannels. The research is based on a comprehensive analysis of the literature data and on the research that has been carried out. Such approach to the mentioned above problems concerning key issues of the two-phase flow in minichannels allowed to determine ranges of occurrence of flow structures with a relatively high accuracy.
An optical tomograph in which a tested object is illuminated from five directions has been presented in the paper. The measurements of luminous intensity after changing into discrete signals (0 or 1) in the detectors equipped with 64 optical sensors were subjected to reconstruction by means of the matrix algorithm. Detailed description of the measuring sensor, as well as the principles of operation of the electronic system, has been given in the paper. Optical phenomena occurring at the phase boundary while transmitted through the sensor wall and phenomena inside the measuring space have also been taken into account. The method of the sensor calibration has been analysed and a way of technical solution of the problem under consideration has been discussed. The elaborated method has been tested using objects of the known shape and dimensions. It was found that reconstruction of the shapes of moving bubbles and determination of their main parameters is also possible with a reasonable accuracy.
An experimental study was conducted in order to investigate two-phase flow regimes and fully developed pressure drop in a mini-size, horizontal rectangular channel. The test section was machined in the form of an impacting tee junction in an acrylic block (in order to facilitate visualization) with a rectangular cross-section of 1.87-mm height on 20-mm width on the inlet and outlet sides. Pressure drop measurement and flow regime identification were performed on all three sides of the junction. Air-water mixtures at 200 kPa (abs) and room temperature were used as the test fluids. Four flow regimes were identified visually: bubbly, plug, churn, and annular over the ranges of gas and liquid superficial velocities of 0.04 ≤ JG ≤ 10 m/s and 0.02 ≤ JL ≤ 0.7 m/s, respectively, and a flow regime map was developed. Accuracy of the pressure-measurement technique was validated with single-phase, laminar and turbulent, fully developed data. Two-phase experiments were conducted for eight different inlet conditions and various mass splits at the junction. Comparisons were conducted between the present data and former correlations for the fully developed two-phase pressure drop in rectangular channels with similar sizes. Wide deviations were found among these correlations, and the correlations that agreed best with the present data were identified.
Technology advancements entail a necessity to remove huge amounts of heat produced by today’s electronic devices based on highly integrated circuits, major generators of heat. Heat transfer to boiling liquid flowing through narrow minichannels is a modern solution to the problem of heat transfer enhancement. The study was conducted for FC-72 boiling in a rectangular, vertical and asymmetrically heated minichannel that had depths of 0.5-1.5 mm, a width of 20 mm and a length of 360 mm. The heat flux increased and decreased within the range of 58.3-132.0 kWm−2, the absolute pressure ranged from 0.116 to 0.184 MPa and the mass flux was 185-1139.2 kgm−2s−1. The boiling process took place on a flat vertical heating surface made of Haynes-230 0.1 mm thick acid-proof rolled plate with the surface roughness of 121 μm.
In the present paper it is proposed to consider the computer cooling capacity using the thermosyphon loop. A closed thermosyphon loop consists of combined two heaters and a cooler connected to each other by tubes. The first heater may be a CPU processor located on the motherboard of the personal computer. The second heater may be a chip of a graphic card placed perpendicular to the motherboard of personal computer. The cooler can be placed above the heaters on the computer chassis. The thermosyphon cooling system on the use of computer can be modeled using the rectangular thermosyphon loop with minichannels heated at the bottom horizontal side and the bottom vertical side and cooled at the upper vertical side. The riser and a downcomer connect these parts. A one-dimensional model of two-phase flow and heat transfer in a closed thermosyphon loop is based on mass, momentum, and energy balances in the evaporators, rising tube, condenser and the falling tube. The separate two-phase flow model is used in calculations. A numerical investigation for the analysis of the mass flux rate and heat transfer coefficient in the steady state has been accomplished.
The article presents detailed two-phase adiabatic pressure drops data for refrigerant R134a. Study cases have been set for a mass flux varying from 200 to 400 kg/m2s, at the saturation temperature of 19.4°C. Obtained experimental data was compared with the available correlations from the literature for the frictional pressure drop during adiabatic flow. Influence of mixture preparation on pressure drop was investigated, for varying inlet subcooling temperature in the heated section. The flow patterns have also been obtained by means of a high-speed camera placed in the visualization section and compared with literature observations.
Cu–4.7 wt. % Sn alloy wire with Ø10 mm was prepared by two-phase zone continuous casting technology, and the temperature field, heat and fluid flow were investigated by the numerical simulated method. As the melting temperature, mold temperature, continuous casting speed and cooling water temperature is 1200 °C, 1040 °C, 20 mm/min and 18 °C, respectively, the alloy temperature in the mold is in the range of 720 °C–1081 °C, and the solid/liquid interface is in the mold. In the center of the mold, the heat flow direction is vertically downward. At the upper wall of the mold, the heat flow direction is obliquely downward and deflects toward the mold, and at the lower wall of the mold, the heat flow deflects toward the alloy. There is a complex circular flow in the mold. Liquid alloy flows downward along the wall of the mold and flows upward in the center.
This paper presents the results of studies in two phase gasliquid flow around tube bundle in the model of shell tube heat exchanger. Experimental investigations of heat transfer coefficient on the tubes surface were performed with the aid of electrochemical technique. Chilton-Colburn analogy between heat and mass transfer was used. Twelve nickel cathodes were mounted on the outside surface of one of the tubes. Measurement of limiting currents in the cathodic reduction of ferricyanide ions on nickel electrodes in aqueous solution of equimolar quantities of K3Fe(CN)6and K4Fe(CN)6in the presence of NaOH basic solution were applied to determine the mass transfer coefficient. Controlled diffusion from ions at the electrode was observed and limiting current plateau was measured. Measurements were performed with data acquisition equipment controlled by software created for this experiment. Mass transfer coefficient was calculated on the basis of the limiting current measurements. Results of mass transfer experiments (mass transfer coefficient) were recalculated to heat transfer coefficient. During the experiments, simultaneously conducted was the the investigation of two-phase flow structures around tubes with the use of digital particle image velocimetry. Average velocity fields around tubes were created with the use of a number of flow images and compared with the results of heat transfer coefficient calculations.
To find effective and practical methods to distinguish gas-liquid two-phase flow patterns, new flow pattern maps are established using the differential pressure through a classical Venturi tube. The differential pressure signal was first decomposed adaptively into a series of intrinsic mode functions (IMFs) by the ensemble empirical mode decomposition. Hilbert marginal spectra of the IMFs showed that the flow patterns are related to the amplitude of the pressure fluctuation. The cross-correlation method was employed to sift the characteristic IMF, and then the energy ratio of the characteristic IMF to the raw signal was proposed to construct flow pattern maps with the volumetric void fraction and with the two-phase Reynolds number, respectively. The identification rates of these two maps are verified to be 91.18% and 92.65%. This approach provides a cost-effective solution to the difficult problem of identifying gas-liquid flow patterns in the industrial field.
This paper focuses on the computer cooling capacity using the thermosyphon loop with minichannels and minipump. The one-dimensional separate model of two-phase flow and heat transfer in a closed thermosyphon loop with minichannels and minipump has been used in calculations. The latest correlations for minichannels available in literature have been applied. This model is based on mass, momentum, and energy balances in the evaporator, rising tube, condenser and the falling tube. A numerical analysis of the mass flux and heat transfer coefficient in the steady state has been presented.
The aim of the study was the implementation of a numerical simulation of the air-water two-phase flow in the minichannel and comparing results obtained with the values obtained experimentally. To perform the numerical simulations commercial software ANSYS FLUENT 12 was used. The first step of the study was to reproduce the actual research installation as a three-dimensional model with appropriate and possible simplifications - future computational domain. The next step was discretisation of the computational domain and determination of the types of boundary conditions. ANSYS FLUENT 12 has three built-in basic models with which a two-phase flow can be described. However, in this work Volume-of-Fluid (VOF) model was selected as it meets the established requirements of research. Preliminary calculations were performed for a simplified geometry. The calculations were later verified whether or not the simplifications of geometry were chosen correctly and if they affected the calculation. The next stage was validation of the chosen model. After positive verification, a series of calculations was performed, in which the boundary conditions were the same as the starting conditions in laboratory experiments. A satisfactory description of the experimental data accuracy was attained.