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Number of results: 23
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Abstract

The article discusses changes in Polish regulations concerning assessment of the climate hazard in underground mines. Currently, the main empirical index representing the heat strain, used in qualification of the workplace to one of the climate hazard levels in Poland is the equivalent climate temperature. This simple heat index allows easy and quick assessment of the climate hazard. To a major extent, simple heat indices have simplifications and are developed for a specific working environments. Currently, the best methods used in evaluation of microclimate conditions in the workplace are those based on the theory of human thermal balance, where the physiological parameters characterising heat strain are body water loss and internal core temperature of the human body. The article describes the results of research on usage of equivalent climate temperature to heat strain evaluation in underground mining excavations. For this purpose, the numerical model of heat exchange between man and his environment was used, taken from PN-EN ISO 7933:2005. The research discussed in this paper has been carried out considering working conditions and clothing insulation in use in underground mines. The analyses performed in the study allowed formulation of conclusions concerning application of the equivalent climate temperature as a criterion of assessment of climate hazards in underground mines.
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Abstract

Single point incremental forming process is a most economical Die-less forming process. The major constraint of it is that it is a time consuming process. In this work, a new attempt was made in incremental forming process using Multipoint tool for SS430 sheets to increase the formability and to reduce forming time. Fractography analysis was made to study the size of voids that were formed during fracture. The forming limit diagrams were drawn and compared for single point incremental forming and the multipoint incremental forming of SS430 sheet. It was proved that the formability of SS430 sheet in the multipoint forming was better than the formability of that in single point forming and the time consumed was reduced. The strain distribution in both processes had also been studied along with surface roughness.
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Abstract

An optimal sensor placement methodology is implemented and herein proposed for SHM model-assisted design and analysis purposes. The kernel of this approach analysis is a genetic-based algorithm providing the sensor network layout by optimizing the probability of detection (PoD) function while, in this preliminary phase, a classic strain energy approach is adopted as well established damage detection criteria. The layout of the sensor network is assessed with respect to its own capability of detection, parameterized through the PoD. A distributed fiber optic strain sensor is adopted in order to get dense information of the structural strain field. The overall methodology includes an original user-friendly graphical interface (GUI) that reduces the time-to-design costs needs. The proposed methodology is preliminarily validated for isotropic and anisotropic elements.
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Abstract

The brake linkage of a hoisting machine is a very important component determining the safety of the hoisting machine’s entire braking system. It is subject to weekly inspections. However, an efficiency test of brake performance is carried out every 6 months. Once every 3 years, a test must be carried out by an appraiser who pays particular attention to the executive and control components of the brakes as well as the strain - brake system and brake release components. The legal provisions regulating the testing of braking system linkages are not precise. So far, the control has been based on random measurement of strains using electrical resistance strain gauges stuck to the surface of the linkage. A new method for measuring the strains of the linkage has been proposed in the work. It is based on fibre optic strain sensors with Fibre Bragg Gratings (FBG). They are mounted using specially designed and tested holders for mounting on the brake linkage. They provide quick assembly and the measurement of strain in the direction parallel to the axis of the linkage. The structure of the holder also allows for the measurement in 4 positions turned every 90 relative to one another. Such a measurement enables a comprehensive analysis of strains and stresses in the brake linkage. In the work, it was shown that there is a complex state of strain and stress in the brake linkage. The previous procedures for linkage testing are inadequate in relation to this condition. An experimental and numerical method was proposed to assess the state of linkage stress. It should constitute the basis for the decision of the appraiser to allow the linkage for further use. The method proposed in the work also allows for continuous measurements of linkage strains as well as dynamic braking tests.
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Abstract

The paper presents a new method for measuring the strain and load of wire ropes guide using fiber optic sensors with Bragg gratings. Its principle consists in simultaneous fiber optic measurement of longitudinal strain of the rope and transverse strain of the bolt fixing the rope. The tensometric force transducers which have been used so far were only able to determine the load in the head securing the rope through an indirect measurement using a special strain insert. They required calibration, compensation of temperature changes, as well as periodic checking and calibration. The head fastening the rope required significant design changes. Measurement based on fiber optic sensors does not have these drawbacks and is characterized by a much higher accuracy and safety of measurements, because the working medium is light. The fastening head does not change. The measurement of the rope load may be based on the change of strain value or indirectly by means of measuring the deflection of the bolt fixing the rope holder. The proposed solution consists in placing the optical fiber with Bragg grating inside the bolt. It enables continuous measurements with a frequency of 2 kHz. A special test bench was built at the Research and Supervisory Centre of Underground Mining. Testing on guide ropes was carried out in a mining hoist in the Piast mine.
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Abstract

A number of micromechanical investigations have been performed to predict behaviour of composite interfaces, showing that the detailed behaviour of the material at these interfaces frequently dominates the behaviour of the composite as a whole. The interfacial interaction is an extremely complex process due to continuous evolution of interfacial zones during deformation and this is particularly true for carbon nanotubes since the interfacial interaction is confined to the discrete molecular level. The atomic strain concept based upon Voronoi tessellation allows analyzing the molecular structure atom by atom, which may give a unique insight into deformation phenomena operative at molecular level such as interface behaviour in nanocomposites.
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Abstract

Potato virus Y (PVY) is one of the most destructive viruses infecting potato in Egypt and worldwide. Recent research has shown that a necrotic PVY-NTN strain is infecting potato in Upper Egypt. Chemical control is not effective to control this viral pathogen. An alternative to control PVY infecting potato is using a mild PVY strain to elicit systemic cross protection in potato plants against infection with a severe necrotic strain of PVY. Results of this study showed that a PVY necrotic strain produced a significant lesser number of local lesions on diagnostic plants (Robinia pseudoacacia L.) when these plants were treated first with a mild PVY strain. Data obtained from greenhouse and field experiments indicated that treatment of potato plants (variety Burna) with a mild PVY strain significantly protected potato from infection with a severe necrotic PVY strain, and resulted in a significant increase in tuber yield compared with infected plants without prior treatment with a mild PVY strain. The highest increase in potato tuber yield was obtained when potato plants were inoculated with a mild PVY strain 3 days before challenging with the severe necrotic PVY strain. This study proved that using a mild strain of PVY can significantly protect potato plants from infection with a severe strain of this virus under both greenhouse and field conditions and can present a potential method to reduce losses due to infection of this virus in Assiut governorate and Upper Egypt.
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Abstract

The paper analyzes the effect of ageing on the variations in the mechanical and technological properties of steel wire. The process of drawing 5.5 mm-diameter wire rod into 1.70 mm wire was carried out in 12 draws on a Koch KGT multi-stage drawing machine in the drawing velocity range of 5-25 m/s. Finished 1.7 mm-diameter wires after, respectively, 1, 24, 720 and 8760 hours of the completion of the drawing process were subjected to testing to determine their mechanical and technological properties. The yield strength, YS; tensile strength, UTS; uniform elongation, Ar; total elongation, Ac; reduction of area, Z; number of twists, Nt; and the number of bends, Nb, have been determined. It has been demonstrated that variations in mechanical properties occur after the multi-stage drawing process due to ageing, with their degree and mode being dependent on the drawing speed.
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Abstract

The paper presents a solution of the control system for fatigue test stand MZGS-100 PL, comprising the integrated Real-Time controller based on FPGA (Field-Programmable Gate Array) technology with LabVIEW software. The described control system performs functions such as continuous regulation of speed induction motor, measuring strain of the lever machine and the test specimen, displacement of the polyharmonic vibrator, as well as the elimination of interferences, overload protection and emergency stop of the machine. The fatigue test stand also allows to set the pseudo-random history of energy parameter W(t).
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Abstract

The work presents a computer simulation realized with the ADINA program concerning nanoindendation test. A shape of nanoindenter was proposed to be similar to the real surgical tools. The theoretical model was used to predict phenomena which would appear in practice. The contribution of the TiN coating thickness to the implant rigid properties was simulated. Three types of extortion conditions could be considered, i.e., short contact with surgery tool (i); long continuous contact with natural tissue (ii); long cyclic contact with natural tissue (iii). In the first part of the work, the authors focused on the first type of extortion (i). The second part of the work is dedicated to the calculations of temperature impact to layer behaviour. Two layer thicknesses are considered i.e., 250 nm and 50 nm. The examined coatings find serious practical applications as a blood-contacting material in medicine. The coatings were subjected to transmission electron microscopy investigations. Columnar mechanism of film growth controlled by kinetic process is stated to operate for the considered range of layer thickness. Plasma temperature is observed to influence the substrate behaviour. Examinations of thinner layers, i.e. under 100nm, revealed higher degree of smoothness and uniformity, which could be related to the operation of the surface diffusion mechanism at the early stage of deposition. The physical explanation of TEM images was based on the finite element calculations of the temperature distribution using the ADINA program .
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Abstract

Among the full-field optical measurement methods, the Digital Image Correlation (DIC) is one of the techniques which has been given particular attention. Technically, the DIC technique refers to a non-contact strain measurement method that mathematically compares the grey intensity changes of the images captured at two different states: before and after deformation. The measurement can be performed by numerically calculating the displacement of speckles which are deposited on the top of object’s surface. In this paper, the Two-Dimensional Digital Image Correlation (2D-DIC) is presented and its fundamental concepts are discussed. Next, the development of the 2D-DIC algorithms in the past 33 years is reviewed systematically. The improvement of 2DDIC algorithms is presented with respect to two distinct aspects: their computation efficiency and measurement accuracy. Furthermore, analysis of the 2D-DIC accuracy is included, followed by a review of the DIC applications for two-dimensional measurements.
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Abstract

A nanocrystalline Ti alloy powder was fabricated using cryomilling. The grain size and lattice strain evolution during cryomilling were quantitatively analyzed using X-ray diffraction (XRD) based on the Scherrer equation, Williamson-Hall (W-H) plotting method, and size-strain (S-S) method assuming uniform deformation. Other physical parameters including stress and strain have been calculated. The average crystallite size and the lattice strain evaluated from XRD analysis are in good agreement with the result of transmission electron microscopy (TEM).
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Abstract

A nanocrystalline Ti alloy powder was fabricated using cryomilling. The grain size and lattice strain evolution during cryomilling were quantitatively analyzed using X-ray diffraction (XRD) based on the Scherrer equation, Williamson-Hall (W-H) plotting method, and size-strain (S-S) method assuming uniform deformation. Other physical parameters including stress and strain have been calculated. The average crystallite size and the lattice strain evaluated from XRD analysis are in good agreement with the result of transmission electron microscopy (TEM).
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Abstract

In the article the equations have been worked making it possible to model the motion of freerunning grain mixture flow on a flat sloping vibrating sieve within the framework of shallow water theory. Free-running grain mixture is considered as a heterogeneous system consisting of two phases, one of which represents solid particles and the other one gas. The mixture is brought into a state of fluidity by means of high-frequency vibration imposition. Coefficients of internal and external friction and dynamic-viscosity decrease by exponential law as the fluctuation intensity is increased. When considering grain mixture dynamics, the following assumptions are put forward: we ignore the air presence in space between particles, we consider the density of particles to be constant, the free-running mixture is similar to Newtonian liquid. The basic system of equations of grain mixture dynamics is due to the laws of continuum mechanics. The equation of continuity is issued from the law of conservation of mass, and the dynamic equations are issued from the law of variation of momentum. The stress tensor equals to the sum of the equilibrium tensor and the dissipative tensor. The equilibrium part of the stress tensor is represented by the spherical tensor, which is found to conform to Pascal law for liquids, and the dissipative part, which is responsible for viscous force effect and defined by Navier-Stokes law. Boundary conditions on the surfaces (restricting the capacity of the free-running grain mixture) have been researched. The distributions of apparent density and velocity field are assigned at the inlet and outlet flow sections of the mixture. The normal velocity component of the grain mixture on the side frames and on the sieve becomes zero, which meets the no-fluid-loss condition of the medium through the frame. Beyond that point at this time we satisfy dynamic conditions, which characterize the mixture sliding down the hard frame, motion flow resistance force is represented as average velocity linear dependence. A kinematic condition and two dynamic ones are stipulated on the free surface layer. One of the conditions states mass flow continuity across the free surface, the other one states the stress continuity while passing through the free surface. The basic premise of planned motion equations is the condition of small size of flow depth in comparison with its width. With the use of shallow water theory the basic principles of the equations of flow dynamics are simplified and for their solving a Cauchy problem can be set.
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Abstract

Influence of the initial grain size on hot deformation behavior of the low-alloy Mn-Ti-B steel was investigated. The uniaxial compression tests were performed in range of the deformation temperatures of 900-1200°C and strain rates of 0.1-10 s–1. One set of samples was heated directly to the deformation temperature, which corresponded to the initial austenitic grain size of 19-56 μm; the other set of samples was uniformly preheated at the temperature of 1200°C. Whereas the values of activation energy, peak stress and steady-state stress values practically did not depend on the initial austenitic grain size, the peak strain values of coarser-grained structure significantly increase mainly at high values of the Zener-Hollomon parameter. This confirms the negative effect of the large size of the initial grain on the dynamic recrystallization kinetics, which can be explained by the reduction in nucleation density.
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Abstract

In this study, medium-carbon steel was subjected to warm deformation experiments on a Gleeble 3500 thermosimulator machine at temperatures of 550°C and 650°C and strain rates of 0.001 s–1 to 1 s–1. The warm deformation behavior of martensite and the effects of strain rate on the microstructure of ultrafine grained medium-carbon steel were investigated. The precipitation behavior of Fe3C during deformation was analyzed and the results showed that recrystallization occurred at a low strain rate. The average ultrafine ferrite grains of 500 ± 58 nm were fabricated at 550°C and a strain rate of 0.001 s–1. In addition, the size of Fe3C particles in the ferrite grains did not show any apparent change, while that of the Fe3C particles at the grain boundaries was mainly affected by the deformation temperature. The size of Fe3C particles increased with the increasing deformation temperature, while the strain rate had no significant effect on Fe3C particles. Moreover, the grain size of recrystallized ferrite decreased with an increase in the strain rate. The effects of the strain rate on the grain size of recrystallized ferrite depended on the deformation temperature and the strain rate had a prominent effect on the grain size at 550°C deformation temperature. Finally, the deformation resistance apparently decreased at 550°C and strain rate of 1 s–1 due to the maximum adiabatic heating in the material.
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Abstract

The paper deals with a composite element in which the matrix is reinforced with two families of parallel continuous fibres inclined to the x1 axis at the angles n1 and n2. The stress and strain states were determined in an element subjected to normal and tangential loads. The problem of two-criteria optimization is considered. Minimum strain energy and minimum cost of composite element were chosen as criteria. The strain energy is determined with respect to the system of principal axes of stress. Three independent variables: the angle directing the first family of fibres, the angle between two families and volume fraction of fibres are selected as the design variables. Examining particular load cases in composites made with epoxy resin reinforced with carbon fibres elements and in high performance fibre reinforced cementitious composite elements, optimum solutions have been determined in the sense of assumed criteria.
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Abstract

A method of tensile testing of materials in dynamic conditions based on a slightly modified compressive split Hopkinson bar system using a shoulder is described in this paper. The main goal was to solve, with the use of numerical modelling, the problem of wave disturbance resulting from application of a shoulder, as well as the problem of selecting a specimen geometry that enables to study the phenomenon of high strain-rate failure in tension. It is shown that, in order to prevent any interference of disturbance with the required strain signals at a given recording moment, the positions of the strain gages on the bars have to be correctly chosen for a given experimental setup. Besides, it is demonstrated that - on the basis of simplified numerical analysis - an appropriate gage length and diameter of a material specimen for failure testing in tension can be estimated.
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Abstract

A high-temperature piezo-resistive nano-crystalline diamond strain sensor and wireless powering are presented in this paper. High-temperature sensors and electronic devices are required in harsh environments where the use of conventional electronic circuits is impractical or impossible. Piezo-resistive sensors based on nano-crystalline diamond layers were successfully designed, fabricated and tested. The fabricated sensors are able to operate at temperatures of up to 250°C with a reasonable sensitivity. The basic principles and applicability of wireless powering using the near magnetic field are also presented. The system is intended mainly for circuits demanding energy consumption, such as resistive sensors or devices that consist of discrete components. The paper is focused on the practical aspect and implementation of the wireless powering. The presented equations enable to fit the frequency to the optimal range and to maximize the energy and voltage transfer with respect to the coils’ properties, expected load and given geometry. The developed system uses both high-temperature active devices based on CMOS-SOI technology and strain sensors which can be wirelessly powered from a distance of up to several centimetres with the power consumption reaching hundreds of milliwatts at 200°C. The theoretical calculations are based on the general circuit theory and were performed in the software package Maple. The results were simulated in the Spice software and verified on a real sample of the measuring probe.
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Abstract

Deterministic mechanics has been extensively used by engineers as they needed models that could predict the behavior of designed structures and components. However, modern engineering is now shifting to a new approach where the uncertainty analysis of the model inputs enables to obtain more accurate results. This paper presents an application of this new approach in the field of the stress analysis. In this case, a two-dimensional stress elasticity model is compared with the experimental stress results of five different size tubes measured with resistive strain gages. Theoretical and experimental uncertainties have been calculated by means of the Monte Carlo method and a weighted least square algorithm, respectively. The paper proposes that the analytical engineering models have to integrate an uncertainty component considering the uncertainties of the input data and phenomena observed during the test, that are difficult to adapt in the analytical model. The prediction will be thus improved, the theoretical result being much closer to the real case.
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