Ultrasonic processing in the cavitation mode is used to produce the composite materials based on the metal matrix and reinforcing particles of micro- and nano-sizes. In such a case, the deagglomeration of aggregates and the uniform distribution of particles are the expected effects. Although the particles can not only fragment in the acoustic field, they also can coagulate, coarsen and precipitate. In this paper, a theoretical study of processes of deagglomeration and coagulation of particles in the liquid metal under ultrasonic treatment is made. The influence of various parameters of ultrasound and dispersion medium on the dynamics of particles in the acoustic field is considered on the basis of the proposed mathematical model. The criterion of leading process (coagulation or deagglomeration) has been proposed. The calculated results are compared with the experimental ones known from the scientific literature.
Drops of molten cast iron were placed on moulding sand substrates. The composition of the forming gaseous atmosphere was examined. It was found that as a result of the cast iron contact with water vapour released from the sand, a significant amount of hydrogen was evolved. In all the examined moulding sands, including sands without carbon, a large amount of CO was formed. The source of carbon monoxide was carbon present in cast iron. In the case of bentonite moulding sand with seacoal and sand bonded with furan resin, in the composition of the gases, the trace amounts of hydrocarbons, i.e. benzene, toluene, styrene and naphthalene (BTX), appeared. As the formed studies indicate much higher content of BTX at lower temperature it was concluded that the hydrocarbons are unstable in contact with molten iron