In the paper the topic of Building Information Technology BIM is investigated. It is new in Polish circumstances technology for construction and for building product industry, which contribute to change and develop level of industrialization. Especially challenge raising from the information and introducing IT technology into daily practice is considered to provide changes in construction branch of economy. In Poland there is the hot need of start to introduce BIM as the common technology for owners of assets, facility management, construction entities, design offices, administration officers and many other players relative to construction data and processes. BIM technology introduction, basing on foreign case studies, results in cost savings, control and time reduction of investment processes and some more advantages. The perspective of digital buildings, digital infrastructure, digital roads, digital railways and digital cities is outlined at the perspective of technology challenge, but simply transfiguration of many fields of personal everyday life, where digitalization is already present and with the question when it will be common in professional activity, particularly in civil engineering.
In education, information and Communications Technologies mostly play the role of a medium of communication, as well as a means of imparting knowledge. ICT, however, is used less as a subject for student activity, i.e. a subject for students to learn, where they can operate the technology, as in robotics or mechantronics. Information technologies are also very rarely implemented in education as a way for students to build their identity and shape their attitudes towards their outside and inside worlds. In spite of this, in the history of educational technology there have been a number of researchers and educators who have promoted interesting ideas for implementing technologies as tools for human cognitive, affective, psychomotor and moral empowerment. Today such people are also present in education, however, they play unimportant roles on the periphery of formal education. This paper is a reminder of a number of ideas by theorists and researchers concerning the implementation of ICT, but mainly highlights the empowerment it gives students and its humanizing/humanitarian role.
The article presents tools, methods and systems used in mechanical engineering that in combination with information technologies create the grounds of Industry 4.0. The authors emphasize that mechanical engineering has always been the foundation of industrial activity, while information technology, the essential part of Industry 4.0, is its main source of innovation. The article discusses issues concerning product design, machining tools, machine tools and measurement systems.
The problem considered in the paper is motivated by production planning in a foundry equipped with the furnace and casting line, which provides a variety of castings in various grades of cast iron/steel for a large number of customers. The quantity of molten metal does not exceed the capacity of the furnace, the load is a particular type of metal from which the products are made. The goal is to create the order of the melted metal loads to prevent delays in delivery of goods to customers. This problem is generally considered as a lot-sizing and scheduling problem. The paper describes a mathematical programming model that formally defines the optimization problem and its relaxed version that is based on the conception of rolling-horizon planning
The paper discusses the impact of the geometry of foundry pallet components on the value of temperature gradient on the wall crosssection during heat treatment. The gradient is one of the most important factors determining the distribution of thermal stresses in these items. Analysis of quantitative simulation was carried out to detect possible effect of the type of connection between pallet walls and thickness of these walls (ribs) on the interior temperature distribution during rapid cooling. The analysis was performed for five basic designs of wall connections used in pallets. Basing on the results obtained, the conclusions were drawn on the best connection between the ribs in foundry pallets.
The problem considered in the paper is motivated by production planning in a foundry equipped with the furnace and casting line, which provides a variety of castings in various grades of cast iron/steel for a large number of customers. The quantity of molten metal does not exceed the capacity of the furnace, the load is a particular type of metal from which the products are made in the automatic casting lines. The goal is to create the order of the melted metal loads to prevent delays in delivery of goods to customers. This problem is generally considered as a lot-sizing and scheduling problem. The paper describes two computational intelligence algorithms for simultaneous grouping and scheduling tasks and presents the results achieved by these algorithms for example test problems.
Mathematical programming, constraint programming and computational intelligence techniques, presented in the literature in the field of operations research and production management, are generally inadequate for planning real-life production process. These methods are in fact dedicated to solving the standard problems such as shop floor scheduling or lot-sizing, or their simple combinations such as scheduling with batching. Whereas many real-world production planning problems require the simultaneous solution of several problems (in addition to task scheduling and lot-sizing, the problems such as cutting, workforce scheduling, packing and transport issues), including the problems that are difficult to structure. The article presents examples and classification of production planning and scheduling systems in the foundry industry described in the literature, and also outlines the possible development directions of models and algorithms used in such systems.
The article presents an example of analysis of the influence of selected parameters deriving from data acquisition in foundries on the occurrence of Gas porosity defects (detected by Visual testing) in castings of ductile cast iron. The possibilities as well as related effectiveness of prediction of this kind of defects were assessed. The need to rationally limit the number of possible parameters affecting this kind of porosity was indicated. Authors also benefited from expert group's expertise in evaluating possible causes associated with the creation of the aforementioned defect. A ranking of these parameters was created and their impact on the occurrence of the defect was determined. The classic statistical tools were used. The possibility of unexpected links between parameters in case of uncritical use of these typical statistical tools was indicated. It was emphasized also that the acquisition realized in production conditions must be subject to a specific procedure ordering chronology and frequency of data measurements as well improving the casting quality control. Failure to meet these conditions will significantly affect the difficulties in implementing and correcting analysis results, from which INput/OUTput data is expected to be the basis for modelling for quality control.
Access to up-to-date information on technology, innovation, source publications, and the materials and services offered in a particular industry is very important for both industrial plants and departmental research centres. It should be noted that obtaining such information using publicly available search engines such as Google, Yahoo!, Bing, Bindu (mainly used in China) is only apparently easy because, due to their versatility, they deliver results with great redundancy. This leads to the need to analyze large data sets by linguistic methods or "manually", which is very tedious and time consuming. In this situation, it was considered reasonable to undertake studies aimed at acquiring relatively simple IT tools, i.e. crawlers, which allow their users to selectively search for information in a particular problem area, which in this particular case is casting. The intention of this work was to collect and analyze the experimental material that would allow describing the characteristics of the above solutions from the point of view of the range of their application, the quality of the results achieved, and possible limitations and preferences taking into account user needs [1, 2].
The purpose of the study is to analyze the opportunities and the challenges associated with the adoption of Information technology in the Indian SMEs. The significant usage of Information Technology in the SME sector and the factors that influence the business are discussed. SME industry in India has shown substantial growth over the past few years. The implementation of new technologies tends to offer better opportunities to the companies particularly for SME sector in India. However, there are a few challenges associated with technology adaptation that needs attention. This research is focused on improved business quality and responsiveness towards market opportunities while using the latest technologies available. This study is based on a review of research journals and articles including news magazines concerning current SME market situation in India. The current market scenario of Indian SMEs, as well as several policy interventions and new trends in the market were discussed.
This study presents an attempt to design geographical visualisation tools that allow to tackle the immensity of spatial data provided by Volunteered Geographic Information (VGI), both in terms of temporal and spatial aspects. In accordance with the assumptions made at the conceptual stage, the final action was the implementation of the window entitled ‘Geovisualisation of the Panoramio.com Activities in District of Poznań 2011’ into the web browser. The concept has been based on a division of the geovisualisation window into three panels, of which the most important - in order to capture spatial variability - have statistical maps at the general level (dot map and choropleth map), while at the detailed level - a dot map on a topographic reference map or tourist map. For two ranges, temporal variability is presented by graphs, while a review of attributes of individual activities of the social website in question is set forward in the table panel. The element that visually interlinks all of the panels is the emphasised individual activity.
This paper presents a relationship between Auditory Display (AD) and the domains of music and acoustics. First, some basic notions of the Auditory Display area are shortly outlined. Then, the research trends and system solutions within the fields of music technology, music information retrieval and music recommendation and acoustics that are within the scope of AD are discussed. Finally, an example of AD solution based on gaze tracking that may facilitate music annotation process is shown. The paper concludes with a few remarks about directions for further research in the domains discussed.
Territorisation of Intervention and Use of Endogenic Potentials in Mazovia Development Politics. Mazovia is developing rapidly in comparison to other European regions. It is also the most competitive region in Poland. Nevertheless, it is subject to a serious development duality. The regional policy to date has not been successful in curbing the increasing intraregional disparities. The article serves to indicate possible directions of Mazovia’s development which are worthy of support and fit into the Europe 2020 development model as well as the new EU regional policy paradigm. The adaptation of intervention to the differing parts of Mazovia so as to make use and develop their various endogenic potentials seems to be the right approach to increasing the region’s competitiveness and ensuring a decent standard of life in all its parts.
The article is devoted to the development of technogenic risk management models and formalization of the process of support in making decision in the sphere of industrial safety. The structural, informative and mathematical models, used to process information in the technological risks management, as well as a formal model of the process of support of making decision in achieving an acceptable level of technical risk are presented and analyzed.
The article describes the problem of selection of heat treatment parameters to obtain the required mechanical properties in heat- treated bronzes. A methodology for the construction of a classification model based on rough set theory is presented. A model of this type allows the construction of inference rules also in the case when our knowledge of the existing phenomena is incomplete, and this is situation commonly encountered when new materials enter the market. In the case of new test materials, such as the grade of bronze described in this article, we still lack full knowledge and the choice of heat treatment parameters is based on a fragmentary knowledge resulting from experimental studies. The measurement results can be useful in building of a model, this model, however, cannot be deterministic, but can only approximate the stochastic nature of phenomena. The use of rough set theory allows for efficient inference also in areas that are not yet fully explored.
This article presents a computer system for the identification of casting defects using the methodology of Case-Based Reasoning. The system is a decision support tool in the diagnosis of defects in castings and is designed for small and medium-sized plants, where it is not possible to take advantage of multi-criteria data. Without access to complete process data, the diagnosis of casting defects requires the use of methods which process the information based on the experience and observations of a technologist responsible for the inspection of ready castings. The problem, known and studied for a long time, was decided to be solved with a computer system using a CBR (CaseBased Reasoning) methodology. The CBR methodology not only allows using expert knowledge accumulated in the implementation phase, but also provides the system with an opportunity to "learn" by collecting new cases solved earlier by this system. The authors present a solution to the system of inference based on the accumulated cases, in which the main principle of operation is searching for similarities between the cases observed and cases stored in the knowledge base.
The paper presents a novel Iterated Local Search (ILS) algorithm to solve multi-item multi-family capacitated lot-sizing problem with setup costs independent of the family sequence. The model has a direct application to real production planning in foundry industry, where the goal is to create the batches of manufactured castings and the sequence of the melted metal loads to prevent delays in delivery of goods to clients. We extended existing models by introducing minimal utilization of furnace capacity during preparing melted alloy. We developed simple and fast ILS algorithm with problem-specific operators that are responsible for the local search procedure. The computational experiments on ten instances of the problem showed that the presence of minimum furnace utilization constraint has great impact on economic and technological conditions of castings production. For all test instances the proposed heuristic is able to provide the results that are comparable to state-of-the art commercial solver.
The results of research on the effect of the type of cooling agent used during heat treatment and thermal-chemical treatment on the formation of temperature gradient and stress-deformation distribution in cast pallets, which are part of furnace accessories used in this treatment, are disclosed. During operation, pallets are exposed to the effect of the same conditions as the charge they are carrying. Cyclic thermal loads are the main cause of excessive deformations or cracks, which after some time of the cast pallet operation result in its withdrawal due to damage. One of the major causes of this damage are stresses formed under the effect of temperature gradient in the unevenly cooled pallet construction. Studies focused on the analysis of heat flow in a charge-loaded pallet, cooled by various cooling agents characterized by different heat transfer coefficients and temperature. Based on the obtained temperature distribution, the stress distribution and the resulting deformation were examined. The results enabled drawing relevant conclusions about the effect of cooling conditions on stresses formed in the direction of the largest temperature gradient.
The mathematical and numerical simulation model of the liquid steel flow in a tundish is presented in this paper. The problem was treated as a complex and solved by the finite element method. The single-strand slab tundish is used to continuous casting slabs. The internal work space of the tundish was modified by the following flow control devices. The first device was a striker pad situated in the pouring tundish zone. The second device was a baffle with three holes and the third device was a baffle without hole. The main purpose of using these devices was to cause a quiet liquid mixing as well as give directional metal flow upwards which facilitated inclusion floatation. The interaction of flow control devices on hydrodynamic conditions was received from numerical simulation. As a result of the computations carried out, the liquid steel flow and steel temperature fields were obtained. The influence of the tundish modification on velocity fields in the liquid phase of steel was estimated, because these have an essential influence on high quality of a continuous steel cast slab.
This work presents the project of the application of Case-based reasoning (CBR) methodology to an advisory system. This system should give an assistance by selection of proper alloying additives in order to obtain a material with predetermined mechanical properties. The considered material is silumin EN AC-46000 (hypoeutectic Al-Si alloy) that is modified by the addition of Cr, Mo, V and W elements in the range from 0% to 0.5% in the modified alloy. The projected system should indicate to the user the content of particular additives so that the obtained material is in the chosen range of parameters: tensile strength Rm, yield strength Rp0.2, elongation A and hardness HB. The CBR methodology solves new problems basing on the solutions of similar problems resolved in the past. The advantage of the CBR application is that the advisory system increases knowledge base as the subsequent use of the system. The presented design of the advisory system also considers issues related to the ergonomics of its operation.
The paper presents some aspects of a development project related to Industry 4.0 that was executed at Nemak, a leading manufacturer of the aluminium castings for the automotive industry, in its high pressure die casting foundry in Poland. The developed data analytics system aims at predicting the casting quality basing on the production data. The objective is to use these data for optimizing process parameters to raise the products’ quality as well as to improve the productivity. Characterization of the production data including the recorded process parameters and the role of mechanical properties of the castings as the process outputs is presented. The system incorporates advanced data analytics and computation tools based on the analysis of variance (ANOVA) and applying an MS Excel platform. It enables the foundry engineers and operators finding the most efficient process variables to ensure high mechanical properties of the aluminium engine block castings. The main features of the system are explained and illustrated by appropriate graphs. Chances and threats connected with applications of the data-driven modelling in die casting are discussed.
The article presents an integrated analytical and measurement system for evaluation of the properties of cast metals and alloys. The presented platform is an extension of the SLAG - PROP application with new modules, which allow to use information on metallurgical processes in an even more effective way, as well as to evaluate the finished product. In addition, the construction of a measuring station for the analysis of thermal processes taking place in a metal bath allows for precise observation of phenomena together with their appropriate interpretation. The article presents not only the cooling curves of certain copper alloys. The analysis also covered mechanical properties related to hardness, finished products depending on the mold in which the products were cast. In the literature one can find information about the mechanical properties of products in the improved state, usually after plastic or thermal treatment, omitting their properties obtained as a result of a naturally made casting. The article also presents the method of placing information in the database using a convenient graphical tool.
By the very nature of their work, castings used in furnaces for heat treatment and thermo-chemical treatment are exposed to the effect of many unfavorable factors causing their deformation and cracking, significantly shortening the lifetime. The main source of damage are the micro- and macro-thermal stresses appearing in each cycle. As the cost of furnace instrumentation forms a significant part of the total furnace cost, in designing this type of tooling it is important to develop solutions that delay the damage formation process and thus extend the casting operation time. In this article, two structural modifications introduced to pallets castings to reduce thermal stresses arising at various stages of the cooling process are proposed. The essence of the first modification consists in making technological recesses in the wall connections, while the aim of the second one is to reduce the stiffness of the pallet by placing expanders in the external walls. Using the results of simulation analyses carried out by the finite element method, the impact of both proposed solutions on the level of thermal stresses was evaluated.
The purpose of this study was to establish a relationship between the type of wall connection used in the cast grates, which are part of the equipment operating in furnaces for heat treatment and thermal-chemical treatment, and stresses generated in these grates during the process of rapid cooling. The places where the grate walls are connected to each other are usually characterized by the thickness larger than the remaining parts of walls. Temperature variations in those places are responsible for the formation of hot spots, and in the hot spots temperature changes much more slowly. The type of wall connection shapes the temperature gradient in the joint cross-section, and hence also the value of thermal stresses generated during cooling. In this study, five different designs of the grates were compared; the difference in them was the type of the designed wall connection. The following design variants were adopted in the studies: X connections with and without holes, T connections with and without technological recesses, and R (ring) connection. Numerical analysis was performed to examine how the distribution of temperature changes in the initial phases of the cooling process. The obtained results served next as a tool in studies of the stress distribution in individual structures. The analysis were carried out by FEM in Midas NFX 2014 software. Based on the results obtained, the conclusions were drawn about the impact of different types of wall connections on the formation of thermal stresses in cast grates.
During excavation of the cremation cemetery of urnfield culture in Legnica at Spokojna Street (Lower Silesia, Poland), dated to 1100-700 BC, the largest - so far in Poland – a collection of casting moulds from the Bronze Age was discovered: three moulds for axes casting made out of stone and five moulds for casting sickles, razors, spearhead and chisels, made out of clay. This archaeological find constituted fittings of foundrymen’s graves. In order to perform the complete analysis of moulds in respect of their application in the Bronze Age casting technology analytical methods, as well as, computer aided methods of technological processes were used. Macroscopic investigations were performed and the X-ray fluorescence spectrometry method was used to analyse the chemical composition and metal elements content in mould cavities. Moulds were subjected to three-dimensional scanning and due to the reverse engineering the geometry of castings produced in these moulds were obtained. The gathered data was used to perform design and research works by means of the MAGMA5 software. Various variants of the pouring process and alloys solidification in these archaeological moulds were simulated. The obtained results were utilised in the interpretation of the Bronze Age casting production in stone and clay moulds, with regard to their quality and possibility of casting defects occurrence being the result of these moulds construction. The reverse engineering, modelling and computer simulation allowed the analysis of moulds and castings. Investigations of casting moulds together with their digitalisation and reconstruction of casting technology, confirm the high advancement degree of production processes in the Bronze Age.