Thermo-chemical treatments are known to increase the fatigue life of industrial parts. Due to the imprecise consideration of residual stresses in predicting the durability of components subjected to cyclic loading and their effect on the fatigue life, the authors developed a numerical model combining the influence of residual stresses with stresses caused by bending. The authors performed the numerical simulation with the use of Finite Element Method to analyse material behaviour during cyclic loading. The residual stress state developed during nitriding was introduced onto cross-section of the numerical specimen. The goal of this work was better understanding of the real conditions of the nitride steel fatigue processes and improving the knowledge about numerical predicting of the fatigue life for parts with residual stresses. The results of simulation were compared with plane bending fatigue tests. The presented method indicates the possibility of increasing the accuracy of the fatigue analysis of elements after surface treatment, increasing its certainty and the ability to perform better optimization of service life.
The development of a novel design for the toothed segment of drive transmission in longwall shearer is expected to significantly reduce the cost of individual components of the feed system and the related work of repair and renovations, increasing at the same time the safety of mine repair teams. The conducted experimental and numerical analysis of the state of stress and strain in the innovative design of the toothed segment has enabled estimating the maximum effort of the developed structure. Based on the results of fundamental mechanical studies of the cast L20HGSNM steel and fatigue tests combined with the numerical stress/strain analysis, the fatigue life curve was plotted for the examined casting of the rack.