The study presented here offers an analysis of the heat flow through the wall of the Yankee cylinder when regarded as a thin-walled vessel. The effect of the selected design and process parameters (i.e. cylinder diameter and steam pressure) on density of the heating stream has been analyzed and discussed for both cast iron and steel cylinders. Based on the work presented here, the optimal ranges for steam pressure have been derived and proposed for cylinders mounted at various locations within the drying section.
The paper presents an analysis of factors affecting the wear of cylinder liners. The effect of the graphite precipitation morphology on the cylinder liner wear mechanism is presented. Materials used to cast cylinder liners mounted in a number of engines have been examined for their conformity with requirements set out in applicable Polish industrial standard. A casting for a prototype cylinder liner has been made with a microstructure guaranteeing good service properties of the part.
A hybrid artificial boundary condition (HABC) that combines the volume-based acoustic damping layer (ADL) and the local face-based characteristic boundary condition (CBC) is presented to enhance the absorption of acoustic waves near the computational boundaries. This method is applied to the prediction of aerodynamic noise from a circular cylinder immersed in uniform compressible viscous flow. Different ADLs are designed to assess their effectiveness whereby the effect of the mesh-stretch direction on wave absorption in the ADL is analysed. Large eddy simulation (LES) and FW-H acoustic analogy method are implemented to predict the far-field noise, and the sensitivities of each approach to the HABC are compared. In the LES computed propagation field of the fluctuation pressure and the frequency-domain results, the spurious reflections at edges are found to be significantly eliminated by the HABC through the effective dissipation of incident waves along the wave-front direction in the ADL. Thereby, the LES results are found to be in a good agreement with the acoustic pressure predicted using FW-H method, which is observed to be just affected slightly by reflected waves.
In this paper distortion of surface topography measurement results by improper selection of the reference plane is taken into consideration. The following types of surfaces from cylindrical elements were analyzed: cylinder liners after plateau honing, cylinder liners with additionally burnished oil pockets and turned piston skirts. Surface topographies of these elements after a low wear process were also studied. In order to obtain areal surface topography parameters, the form was eliminated using cylinders and polynomials of the following degrees: 2, 3, 4, 6, 8, 10 and 12. Parameters of surfaces after form removal were compared. After analysis of results the reference elements for each kind of surface were recommended. A special procedure was proposed in order to select the degree of a polynomial. This method is based on surface topography changes with increase of polynomial degree. The effect of improper form elimination on measuring uncertainty was studied.
The Bulletin of the Polish Academy of Sciences: Technical Sciences (Bull.Pol. Ac.: Tech.) is published bimonthly by the Division IV Engineering Sciences of the Polish Academy of Sciences, since the beginning of the existence of the PAS in 1952. The journal is peer‐reviewed and is published both in printed and electronic form. It is established for the publication of original high quality papers from multidisciplinary Engineering sciences with the following topics preferred: Artificial and Computational Intelligence, Biomedical Engineering and Biotechnology, Civil Engineering, Control, Informatics and Robotics, Electronics, Telecommunication and Optoelectronics, Mechanical and Aeronautical Engineering, Thermodynamics, Material Science and Nanotechnology, Power Systems and Power Electronics. Journal Metrics: JCR Impact Factor 2018: 1.361, 5 Year Impact Factor: 1.323, SCImago Journal Rank (SJR) 2017: 0.319, Source Normalized Impact per Paper (SNIP) 2017: 1.005, CiteScore 2017: 1.27, The Polish Ministry of Science and Higher Education 2017: 25 points. Abbreviations/Acronym: Journal citation: Bull. Pol. Ac.: Tech., ISO: Bull. Pol. Acad. Sci.-Tech. Sci., JCR Abbrev: B POL ACAD SCI-TECH Acronym in the Editorial System: BPASTS.
The publication presents a novel concept of the process of plastic forming of variable longitudinal-section cylindrical products, being the subject of Patent Application P.427426 . Additionally, these products are provided with a connection stub pipe. The plastic forming method proposed in the article combines many advantages and utilitarian benefits associated with the manufacturing technology itself, as well as with its further implementation. Using stock in the form of normalized bar commonly available in the metal product market as a finished product obviously reduces the process costs involved with stock preparation, i.e. casting, rolling, machining, etc. It also results in obtaining a much smaller surface area of stock contact with the tool and, as a consequence, a smaller surface of stock friction against the tool, which contributes to a reduction of force needed for the plastic forming of the product. The smaller contact surface area and the shorter time of stock contact with the cooler tool cause, above all, less intensive heat exchange and stock chilling. This has a significant effect on the plasticity of the cast material and, as a consequence, the plastic forming force. The proposed method enables also manufacturing cylinders with either a closed or open stub pipe with a regulated length and a varying section. In addition, unlike the method known from Polish Patent Specification PL 212062 , the proposed method does not require using a multi-tool press. The upper punch is furnished with a flange, whose job is to start the stock extruding sleeve at the next process stage.
In this paper, Lagrange’s equations along with the Ritz method are used to obtain the equation of motion for a flexible, slender cylinder subjected to axial flow. The cylinder is supported only by a translational and a rotational spring at the upstream end, and at the free end, it is terminated by a tapering end-piece. The equation of motion is solved numerically for a system in which the translational spring is infinitely stiff, thus acting as a pin, while the stiffness of the rotational spring is generally non-zero. The dynamics of such a system with the rotational spring of an average stiffness is described briefly. Moreover, the effects of the length of the cylinder and the shape of the end-piece on the critical flow velocities and the modal shapes of the unstable modes are investigated.
The following paper presents the solution to the problem of searching the best shape - structural form of the bottoms and optimal dimensions of the main cylinder of the carding machine with consideration to the criterion of minimal deflection amplitude. The ANSYS package of the Finite Element Method has been used for the analysis. Polak-Ribery conjugate gradient method has been applied for searching the optimal solution, basing on the parametric model of the cylinder written with the use of Ansys Parametric Design Language. As a result of the performed analyses, reduction of maximum deflection value at approximately 80 percent has been obtained. Optimal cylinder dimensions enable application of a new textile technology - microfibre carding and improvement in the quality of traditional carding technology of woollen and wool-like fibres.
In this work, steady flow-field and heat transfer through a copper-water nanofluid around a rotating circular cylinder with a constant nondimensional rotation rate α varying from 0 to 5 was investigated for Reynolds numbers of 5–40. Furthermore, the range of nanoparticle volume fractions considered is 0–5%. The effect of volume fraction of nanoparticles on the fluid flow and heat transfer characteristics are carried out by using a finite-volume method based commercial computational fluid dynamics solver. The variation of the local and the average Nusselt numbers with Reynolds number, volume fractions, and rotation rate are presented for the range of conditions. The average Nusselt number is found to decrease with increasing value of the rotation rate for the fixed value of the Reynolds number and volume fraction of nanoparticles. In addition, rotation can be used as a drag reduction technique.
The focus of research works on cavitation has changed since the 1960s; the behaviour of a single bubble is no more the area of interest for most scientists. Its place was taken by the cavitating flow considered as a whole. Many numerical models of cavitating flows came into being within the space of the last fifty years. They can be divided into two groups: multifluid and homogeneous (i.e., single-fluid) models. The group of homogenous models contains two subgroups: models based on transport equation and pressure based models. Several works tried to order particular approaches and presented short reviews of selected studies. However, these classifications are too rough to be treated as sufficiently accurate. The aim of this paper is to present the development paths of numerical investigations of cavitating flows with the use of homogeneous approach in order of publication year and with relatively detailed description. Each of the presented model is accompanied by examples of the application area. This review focuses not only on the list of the most significant existing models to predict sheet and cloud cavitation, but also on presenting their advantages and disadvantages. Moreover, it shows the reasons which inspired present authors to look for new ways of more accurate numerical predictions and dimensions of cavitation. The article includes also the division of source terms of presented models based on the transport equation with the use of standardized symbols.
In this article, the fracture behavior of functionally graded thick-walled cylinder under thermo-mechanical shock is investigated. For this purpose, classical coupled thermoelastic equations are used in calculations. First, these equations are discretized with extended finite element method (XFEM) in the space domain and then they are solved by the Newmark method in the time domain. The most general form of interaction integral is extracted for axially symmetric circumferential crack in a cylinder under thermal and mechanical loads in functionally graded materials and is used to calculate dynamic stress intensity factors (SIFs). The problem solution has been implemented in MATLAB software.
Rising technical standards of customers, legal requirements and the trend to minimize maintenance effort raise the thermal, mechanical and tribological loads on components of combustion engines. In this regard, emphasis is laid on improving the piston ring - cylinder liner tribosystem, one with the highest energy losses. An efficient performance has to be guaranteed during its lifetime. Tribological investigations could be carried out on engine test benches, but they are highly cost-intensive and time-consuming. Therefore, a damage-equivalent test methodology was developed with the analogous tribological model, "ring-on-liner". The research was carried out under two characteristic operating conditions. One with a "standard" operating system, modelled in line with ideal lubrication conditions, and the other "extreme abrasive" operating system, typical to a system running on a lubricant contaminated by abrasive particles. To optimize the tribological loading capacity of the cylinder liner, with focus on these two operating conditions, numerous nitride coatings have been investigated. The key aspects being seizure resistance, running-in characteristics and long term wear behaviour.
A formulation developed at the Laboratory of Mechanical Engineering allows robust and efficient simulation of large and complex multibody systems. Simulators of cars, excavators and other systems have been developed showing that real-time simulations are possible even when facing demanding manoeuvres. Hydraulic actuators are presented in many industrial applications of multibody systems, like in the case of the heavy machinery field. When simulating the dynamics of this kind of problems that combine multibody dynamics and hydraulics, two different approaches are common: to resort to kinematically guide the variable length of the actuator, thus avoiding the need to consider the dynamics of the hydraulic system; or to perform a multi-rate integration of both subsystems if a more detailed description of the problem is required, for example, when the objective of the study is to optimize the pump control. This work addresses the inclusion of hydraulic actuators dynamics in the above-mentioned self-developed multibody formulation, thus leading to a unified approach. An academic example serves to compare the efficiency, accuracy and ease of implementation of the simplified (kinematic guidance), multi-rate and unified approaches. Such a comparison is the main contribution of the paper, as it may serve to provide guidelines on which approach to select depending on the problem characteristics.