The main reason of a cavitational destruction is the mechanical action of cavitation pulses onto the material’s surface. The course of cavitation destruction process is very complex and depends on the physicochemical and structural features of a material. A resistance to cavitation destruction of the material increases with the increase of its mechanical strength, fatigue resistance as well as hardness. Nevertheless, the effect of structural features on the material’s cavitational resistance has been not fully clarified. In the present paper, the cavitation destruction of ZnAl4 as cast alloy was investigated on three laboratory stands: vibration, jet-impact and flow stands. The destruction mechanism of ZnAl4 as cast alloy subjected to cavitational erosion using various laboratory stands is shown in the present paper.
This paper presents selected applications of the miniaturized hydraulic components offered by specialized manufacturers and some results of the authors' own research on microflows, including results of hydraulic microfeeder vibration measurements performed by the touchless method using a laser vibrometer. The latter was chosen in order to eliminate measuring instrument influence on the investigated microhydraulic object. Special attention was focused on acoustic problems: noise sources and methods of noise reduction.
The pump performance and occurrence of cavitation directly depends on different operating conditions. To cover a wide range of operation conditions for detecting cavitation in this work, investigations on the effect of various suction valve openings on cavitation in the pump were carried out. In order to analyse various levels of cavitation in different operation conditions, the effect of the decrease in the inlet suction pressure of the centrifugal pump by controlling the inlet suction valve opening was investigated using this experimental setup. Hence, the acoustic and pressure signals under different inlet valve openings and different flow rates, namely, 103, 200, 302 l/min were collected for this purpose. A detailed analysis of the results obtained from the acoustic signal was carried out to predict cavitation in the pump under different operating conditions. Also, the acoustic signal was investigated in time domain through the use of the same statistical features. The FFT technique was used to analyse the acoustic signal in the frequency domain. In addition, in this work an attempt was made to find a relationship between the cavitation and noise characteristics using the acoustic technique for identifying cavitation within a pump.
Ultrasonic emulsifying processes of immiscible liquids can be used to obtain stable emulsions. The authors used an ultrasonic sandwich head with an energy concentrator to obtain a suitable value of the energy density necessary for the emerge of ultrasonic cavitation. Two piezoelectric ring (Dext = 50 mm) transducers of Pz-26 type produced by FERROPERM were used to design the ultrasonic sandwich head. The frequency of the ultrasonic wave was 18.4 kHz and the excitation time of the ultrasonic transducer exiting 5 minutes. Visible bubbles during the generation of ultrasonic waves appeared in the mixture after exceeding the cavitation threshold. The authors determined also the cavitation threshold by measuring the electrical voltage conducted to the transducers. To receive long-lasting emulsion, the electrical voltage attained 300 Vpeak. The dispersion dependence on the emulsifying time was determined. The emulsion of linseed oil and water was stable through some months without surfactants.
Ultrasonic processing in the cavitation mode is used to produce the composite materials based on the metal matrix and reinforcing particles of micro- and nano-sizes. In such a case, the deagglomeration of aggregates and the uniform distribution of particles are the expected effects. Although the particles can not only fragment in the acoustic field, they also can coagulate, coarsen and precipitate. In this paper, a theoretical study of processes of deagglomeration and coagulation of particles in the liquid metal under ultrasonic treatment is made. The influence of various parameters of ultrasound and dispersion medium on the dynamics of particles in the acoustic field is considered on the basis of the proposed mathematical model. The criterion of leading process (coagulation or deagglomeration) has been proposed. The calculated results are compared with the experimental ones known from the scientific literature.
Analysis of a crystallographic texture (a preferred orientation) effect on cavitation wear resistance of the as-cast CuZn10 alloy, has been conducted in the present paper. The experiment was conducted on the CuZn10 alloy samples with <101>//ND or <111>//ND preferred orientations (where the ND denotes direction that is perpendicular to the exposed surface). The cavitation resistance examinations have been carried out on three different laboratory stands (namely, vibration, jet-impact and flow stands) that are characterized by a various intensity and a way of cavitation’s excitement. Obtained results point towards a higher cavitation resistance of the CuZn10 alloy with the <111> // ND preferred orientation.
The focus of research works on cavitation has changed since the 1960s; the behaviour of a single bubble is no more the area of interest for most scientists. Its place was taken by the cavitating flow considered as a whole. Many numerical models of cavitating flows came into being within the space of the last fifty years. They can be divided into two groups: multifluid and homogeneous (i.e., single-fluid) models. The group of homogenous models contains two subgroups: models based on transport equation and pressure based models. Several works tried to order particular approaches and presented short reviews of selected studies. However, these classifications are too rough to be treated as sufficiently accurate. The aim of this paper is to present the development paths of numerical investigations of cavitating flows with the use of homogeneous approach in order of publication year and with relatively detailed description. Each of the presented model is accompanied by examples of the application area. This review focuses not only on the list of the most significant existing models to predict sheet and cloud cavitation, but also on presenting their advantages and disadvantages. Moreover, it shows the reasons which inspired present authors to look for new ways of more accurate numerical predictions and dimensions of cavitation. The article includes also the division of source terms of presented models based on the transport equation with the use of standardized symbols.
This paper proposes a new, simple and an efficient method for methanol formation under the cavitation influence of hydrogen-peroxide using a dynamic cavitation reactor. The process involves the reaction of the generated hydroxyl radical with propanebutane gas (C3–C4) to form propyl and butyl radicals which decompose into methyl radicals and alkenes, followed by the subsequent yield of methanol (via the interaction of methyl-radical with hydroxyl radical). Technological process parameters employed in this investigation are quite achievable for industrial production.
The paper deals with susceptibility of nodular cast iron with ferritic -pearlitic matrix on cavitation erosion . Cavitation tests were carried out with the use of a cavitation erosion vibratory apparatus employing a vibration exciter operated at frequency of 20 kHz. The study allowed to determine the sequence of subsequent stages in which microstr ucture of cast iron in superficial regions is subject to degradation. The first features to be damaged are graphite precipitates. The ferritic matrix of the alloy turned out to be definitely less resistant to cavitation erosion compared to the pearlitic matrix component.
A common problem encountered in hydraulic valves is a progressing deterioration of tightness of their water flow cutting-off seats. The seats are provided usually with a copper-alloy insert joined mechanically with cast-iron valve housing. The problem of unreliability of such joints can be solved by providing surface of the seat with a coating, deposited with the use of HVOF method and resistant to abrasive and cavitation wear. The tests were carried out for a sealing-draining seat insert made of CuZn39Pb2Al brass used to date and a specimen taken from the cast-iron valve housing which was the substrate for a plasma-sprayed coating of powder containing 86.1% Cr, 7.2% Ni, and 6.7% C. The coating, 345 ± 15 μm thick, was characterized with good quality of bonding with cast-iron substrate and high compactness of the material. The cavitation wear test on materials used in the study were carried out with the use of Vibra-Cell ultrasonic liquid processor (Sonics) equipped with a piezoelectric probe operating at the frequency of 20 kHz. Based on profilograms taken along a line crossing centers of cavitation craters, measurements of the height parameter Rt, and microscopic observations of surfaces it has been found that the coating plasma-sprayed onto substrate of nodular cast iron demonstrated higher resistance to cavitation compared to copper-alloy inserts used so far in cast-iron hydraulic valves. Cavitation craters on the material used typically for valve seats to date were more distinctly outlined and deeper compared to craters observed on the coating. Larger were also sizes of local tear-outs which resulted in larger difference between the peaks line and the valleys line.