The paper presents the results of research of impact strength of aluminum alloy EN AC-44200 based composite materials reinforced with alumina particles. The research was carried out applying the materials produced by the pressure infiltration method of ceramic preforms made of Al2O3 particles of 3-6m with the liquid EN AC-44200 Al alloy. The research was aimed at determining the composite resistance to dynamic loads, taking into account the volume of reinforcing particles (from 10 to 40% by volume) at an ambient of 23°C and at elevated temperatures to a maximum of 300°C. The results of this study were referred to the unreinforced matrix EN AC-44200 and to its hardness and tensile strength. Based on microscopic studies, an analysis and description of crack mechanics of the tested materials were performed. Structural analysis of a fracture surface, material structures under the crack surfaces of the matrix and cracking of the reinforcing particles were performed.
Very well-known advantages of aluminum alloys, such as low mass, good mechanical properties, corrosion resistance, machining-ability, high recycling potential and low cost are considered as a driving force for their development, i.e. implementation in new applications as early as in stage of structural design, as well as in development of new technological solutions. Mechanical and technological properties of the castings made from the 3xx.x group of alloys depend mainly on correctly performed processes of melting and casting, design of a mould and cast element, and a possible heat treatment. The subject-matter of this paper is elaboration of a diagrams and dependencies between parameters of dispersion hardening (temperatures and times of solutioning and ageing treatments) and mechanical properties obtained after heat treatment of the 356.0 (EN AC AlSi7Mg) alloy, enabling full control of dispersion hardening process to programming and obtaining a certain technological quality of the alloy in terms of its mechanical properties after performed heat treatments. Obtained results of the investigations have enabled obtainment of a dependencies depicting effect of parameters of the solutioning and ageing treatments on the mechanical properties (Rm, A5 and KC impact strength) of the investigated alloy. Spatial diagrams elaborated on the basis of these dependencies enable us to determine tendencies of changes of the mechanical properties of the 356.0 alloy in complete analyzed range of temperature and duration of the solutioning and ageing operations.
In the knock-out process, as well as in the preliminary phase of moulding sand reclamation, the issue of energy demand for the process of crushing used sand agglutinations, preferably to single grains, is particularly important. At present, numerical values of moulding sand impact resistance, which would allow energy-related aspects of this process to be forecast, are not known, as such research has not been carried out. It seems that impact resistance tested on very small cross-section samples, which allows us to very precisely reveal some unique features of a moulding sand with organic and inorganic binders, is an important parameter, which so far has not been taken into account for evaluation of mechanical properties of moulding sands. Preliminary attempts to determine impact resistance of moulding sands have been carried out as part of own research of the author. The conducted investigations aimed at determining the relationships between the obtained values of tensile strength and impact resistance of moulding sands. In addition, the effect of holding samples at temperatures of 100oC, 200oC, 300oC on the value of impact resistance was determined, both for sands made with fresh and with reclaimed sand grains.
The paper presents the microstructure and selected properties of ausferritic nodular cast iron annealed at the temperature 520 and 550°C. This choice was dictated by the temperatures used in the practice of nitriding. Nodular graphite in cast iron was obtained with use of Inmold process. Cast iron containing molybdenum and copper ensuring obtaining an ausferrite in the cast iron matrix without the use of heat treatment of castings was tested. The effect of annealing temperature on the microstructure and the kind of fracture of the ausferritic nodular cast iron was presented. The effect of an annealing temperature on hardness, impact strength and the microhardness of ausferritic nodular cast iron matrix was shown too. The lamellar structure of phases in the cast iron matrix after annealing has been ascertained. There has been an increase in hardness of an annealed cast iron and microhardness of its matrix. The reduction in the impact strength of the cast iron annealed at 520 and 550°C was approximately 10-30%. Both an increase in the hardness of cast iron as well as an decrease in its impact strength is probably due to the separation of secondary carbides during the heat treatment.
Cast high-manganese Hadfield steel is commonly used for machine components operating under dynamic load conditions. Their high fracture toughness and abrasive wear resistance is the result of an austenitic structure, which - while being ductile - at the same time tends to surface harden under the effect of cold work. Absence of dynamic loads (e.g. in the case of sand abrasion) causes rapid and premature wear of parts. In order to improve the abrasive wear resistance of cast high-manganese steel for operation under the conditions free from dynamic loads, primary titanium carbides are produced in this cast steel during melting process to obtain in castings, after melt solidification, the microstructure consisting of an austenitic matrix and primary carbides uniformly distributed therein. After heat treatment, the microhardness of the austenitic matrix of such cast steel is up to 580 μHV20 and the resulting carbides may reach even 4000 μHV20. The impact strength of this cast steel varies from 57 to 129 and it decreases with titanium content. Compared to common cast Hadfield steel, the abrasive wear resistance determined in Miller test is at least twice as high for the 0.4% Ti alloy and continues growing with titanium content.