An analysis of the effect of drawing speed on the formation of a zinc coating in the multi-stage fine steel wire drawing process has been carried out in the article. Pre-hardened 2.2 mm-diameter material was drawn into 1.00 mm-diameter wire in 6 draws on a multi-stage drawing machine. The drawing process was carried out at a drawing speed of 5, 10, 15, 20 and 20 m/s, respectively. Mechanical tests were tests were performed for the final wires to determine their yield strength, ultimate tensile strength, uniform and total elongation and reduction in area. The thickness of the zinc coating on the wire surface was determined by the gravimetric method and based on metallographic examination. The use of electron scanning microscopy, on the other hand, enabled the identification of individual phases in the zinc coating. The above investigations were supplemented with corrosion testing of 1.00 mm-diameter wires. It has been demonstrated that drawing speed significantly influences not only the thickness of the zinc coating on the drawn wire surface, buts also its morphology and corrosion resistance.
In multi-stage wire drawing machines productivity growth can be achieved at higher drawing speeds by preventing wire breakage during the process. One disadvantage of high-speed wire drawing is the requirement imposed by machine dynamics in terms of its stability and reliability during operation. Tensile forces in the wire must maintained by fast synchronization of all capstans speed. In this process, the displacement sensors play the main role in providing the control system with feedback information about the wire condition. In this study, the influences between the sensors and actuator driven capstans have been studied, and tuner roll concept of a wire drawing machine was experimentally investigated. To this aim, measurements were carried out on two drawing stages at different drawing speeds and obtained results were presented. These results clearly show the fast changes of the capstans speed and the angular displacements of the rollers that tighten the wire, which only confirms the high dynamics of the wire drawing machine.
The paper analyzes the effect of ageing on the variations in the mechanical and technological properties of steel wire. The process of drawing 5.5 mm-diameter wire rod into 1.70 mm wire was carried out in 12 draws on a Koch KGT multi-stage drawing machine in the drawing velocity range of 5-25 m/s. Finished 1.7 mm-diameter wires after, respectively, 1, 24, 720 and 8760 hours of the completion of the drawing process were subjected to testing to determine their mechanical and technological properties. The yield strength, YS; tensile strength, UTS; uniform elongation, Ar; total elongation, Ac; reduction of area, Z; number of twists, Nt; and the number of bends, Nb, have been determined. It has been demonstrated that variations in mechanical properties occur after the multi-stage drawing process due to ageing, with their degree and mode being dependent on the drawing speed.