This article proposes to use abrasive waterjet cutting (AWJ) for deflashing, deburring and similar finishing operations in casting. The basic requirements concerning the dimensional accuracy and surface texture of cast components are not met if visible surface flaws are detected. The experiments focused on the removal of external flash from elements made of EN-GJL-150 cast iron. The method employed for finishing was abrasive waterjet cutting. The tests were carried out using an APW 2010BB waterjet cutting machine. The form profiles before and after flash removal were determined with a Taylor Hobson PGI 1200 contact profiler. A Nikon AZ100 optical microscope was applied to observe and measure the changes in the flash height and width. The casting surface after finishing was smooth, without characteristic sharp, rough edges that occur in the cutting of objects with a considerable thickness. It should be emphasized that this method does not replace precise cutting operations. Yet, it can be successfully used to finish castings for which lower surface quality is required. An undoubted advantage of waterjet cutting is no effect of high temperature as is the case with plasma, laser or conventional cutting. This process is also easy to automate; one tool is needed to perform different finishing operations in order to obtain the desired dimensions, both internal and external.
The results from the experimental research are presented in the abstract. The experimental research involved utilization of the sludge from the mine water treatment plant of Coal Quarry ČSA/Czechoslovak Army/ (hereinafter “ČSA”) and Coal Quarry Jana Švermy (hereinafter “JŠ”) in the segment of thermal insulation mortars. The mine water treatment is described below including chemical and mineralogical sludge composition as the additional component of the binding material in the polyurethane thermal insulation mortars. Furthermore the composition of experimental mixtures of the thermal insulation polyurethane mortar is presented in the work and its physical-mechanical properties. The monitored elements included the strength characteristics, heat conductivity coefficient λ, and water vapour diffusion coefficient μ.
System Dynamics is methodology for modeling and analyzing complex systems. Such systems can be characterized by interconnectedness and feedback. Applying risk assessment to the results of System Dynamics models is a challenge. Though in some cases the resulting time series data generated by a simulation may appear approximately random at a specific scale, there is often a high-degree of auto-correlation within the data series due to the deterministic nature of generation and feedback loops inherent in the system. This paper presents proposed Dynamic Risk Assessment Method (DRAM) that allows for the estimation of risk for system dynamics data series that appear to be approximately random. DRAM is based on standard risk assessment methods and is simple both to calculate and apply. In this article, the proposed method is applied to determine the risk connected with hypothetical costs of illness stemming from water supply system contamination with Cryptosporidium.
The purpose of this article is to present a new bell type water well construction with circulating treatment and its application. The construction of the water well has been developed and research has been conducted using physical and electrical modelling as well as in the practical field. Researches in this work are of analytical and experimental character. As the results of the research, optimal physical parameters of the constructions have been found and analytical empirical formulae have been derived to calculate hydraulic parameters. Recommendation for application has been presented. The results received in this work can be used for the application of well construction. Further research is required to improve the physical and the hydraulic parameters of the proposed construction. The work has scientific and practical interest.
This paper shall present and explain the key aspects related to the issue of combined heat and power generation (CHP – Combined Heat and Power or Cogeneration). The cooperation with the water treatment plant launched allowed a closer look at the described technology as well as allowed the analyses and survey. The survey on the efficacy of the selected components of the cogeneration system was based on two cogeneration units fuelled with biogas produced in the sewage fermentation.
Scaling and corrosion associated with the use of natural hard water in cooling towers during recirculation pose great problems from both economical and technical points of view, such as decreased system efficiency and increased frequency of chemical cleaning. Treated municipal wastewater (MWW) is a promising alternative to freshwater as power plant cooling system makeup water, especially in arid regions. In this work, hybrid systems of salt precipitation (SP), nanofiltration (NF) and reverse osmosis (RO) were investigated, as potential pretreatment processes for wastewater reuse as cooling water in the planned Jordan nuclear power plants. The As-Samra wastewater was used to calculate the potential of carbonate and sulfate scale formation. The results were compared to scale potentials from Palo Verde wastewater. Four cases were investigated; SP, NF, SP-RO and NF-RO. The SP pretreatment cases showed the highest monovalent to divalent ratio because of a high removal of Ca and Mg and addition of Na from the chemicals of the SP step. The NF pretreatment cases, showed the lowest calcium sulfate scale potential and this potential decreases with the % pretreatment. The scale amount increases very slightly with concentration times when the SP and NF product is desalinated by RO step.
The aim of the study was to analyze and assess the possibility of using a two-stage filtration system with ceramic membranes: a 3-tube module with 1.0 kDa cut-off (1st stage) and a one-tube module with 0.45 kDa cut-off (2nd stage) for treating effluent water from a juvenile African catfish aquaculture. The study revealed that during the 1st filtration stage of the effluent water, the highest degrees of retention were obtained with respect to: suspended solids SS (rejection coefficient RI=100%), turbidity (RI=99.40%), total iron (RI=89.20%), BOD5 (RI=76.0%), nitrite nitrogen (RI=62.30%), and CODCr (RI=41.74%). The 2nd filtration stage resulted in a lower reduction degree of the tested indicators in comparison to the 1st filtration stage. At the 2nd stage, the highest values of the rejection coefficient were noted in for the total iron content (RIV=100%), CODCr (RIV=59.52%; RV=64.28%, RVI=63.49%) and turbidity (RIV and RV = 45.0%, RVI=50.0%). The obtained results indicate that ceramic membranes (with 1.0 and 0.45 kDa cut-offs) may be used in recirculation aquaculture systems as one of the stages of effluent water treatment.
The article describes problems related to intensiﬁcation of energy production at a sewage treatment plant. The authors analyze anaerobic co-digestion of sludge from a water treatment plant and sewage treatment plant. The authors proposed a methodology of the research and analyzed the preliminary results, which showed that co-digestion of sewage and water sludge enhanced biogas production. The authors hope that the results of the study will provide a basis for development of methodology for sludge control and disposal.
The paper describes the effectiveness of mycoestrogen removal in an integrated ozonation - nanofiltration system for water treatment. The results were compared to those obtained for ozonation and nanofiltration carried out as single processes. It has been found that the effectiveness of mycoestrogen removal in the integrated system was higher than that observed for single ozonation. During ozonation, the removal of micropollutants was affected by the dose of an oxidizing agent and type of treated water. As far as nanofiltration is concerned, its effectiveness both in the integrated system and as a single process was similar. Nevertheless, it is advisable to precede nanofiltration with ozonation because of membrane efficiency.
Cyanobacterial and algal blooms lead to the deterioration of freshwater ecosystems but also generate technical problems in water management in the industry. Power plants often use freshwater lakes and reservoirs as a source of cooling water and in the case of cogeneration stations (combined heat and power) also as a source of agents for heating energy distribution. A preliminary research in one of the heat and power stations in eastern Poland which uses water from suffering with algal blooms reservoir was carried out in April 2011. The study was focused on the changes in the phytoplankton quantitative and qualitative structure as well as in basic physico- -chemical parameters along the water treatment line, which consists of several stages serving as sampling points (from the pump station to the purified water tank). The initial phytoplankton biomass in the reservoir was high (fresh biomass: 65.8 mg dm-3, chlorophyll a: 146.7 μg dm-3) with diatoms prevailing (98% of the total biomass) from which the most numerous were: Cyclotella comta and Aulacoseira granulata. After several stages of the purification process (sedimentation, biocide addition, flocculation, gravel filtering, ion exchange) the water still consisted a considerable amount of algae (fresh biomass: 2.48 mg dm-3, chlorophyll a: 6.0 μg dm-3). However, the final biomass in purified water tank (after reversed osmosis process) was very low (fresh biomass: 0.03 mg dm-3, chlorophyll a: 0.1 μg dm-3). Results had shown that high algal biomass in the water used in power generation plant is difficult to remove and consequently requires considerable technical (thus also economical) efforts to adjust the water for the industrial use.
In the study, particle size distribution of the MIEX® resin was presented. Such analyses enable to determinate whether presence of fine resin fraction may be the reason for unfavorable membrane blocking during water purification by the hybrid MIEX®DOC – microfiltration/ultrafiltration systems. Granulometric analysis of resin grains using the laser diffraction particle size analyzer (laser granulometer) was carried out as well as the microscopic analysis with scanning electron microscope. The following samples were analyzed: samples of fresh resin (a fresh resin – not used in water treatment processes) and samples of repeatedly used/regenerated resin that were collected to analysis during mixing and after sedimentation process. Particle size distribution was slightly different for fresh resin and for repeatedly used/regenerated resin. The grains sizes of fresh resin reached approximately 60 μm (d10), 120 μm (d50) and 220 μm (d90). Whereas the sizes of repeatedly used/regenerated resin were about 15 μm (d10), 40 μm (d50) and 115-130 μm (d90). The smallest resin grains sizes were in the range of 0.3-0.45 μm. This ensures that the ultrafiltration membranes retain all resin grains, even the smallest ones. Whereas the microfiltration membranes must be appropriately selected to guarantee full separation of the resin grains and at the same time to exclude a membrane pores blocking.