Testing of varistors using thermography was carried out in order to assess their protective properties against possible overvoltage phenomena in the form of high-level voltage surges. An advantage of the thermography technique is non-contact temperature measurement. It was proposed to assess the properties of varistors working in electronic devices as protective elements, on the basis of estimating temperature increments on varistor surfaces, registered by an infrared camera during surge resistance tests with standard voltage levels. To determine acceptable temperature increments on a tested varistor, preliminary testing was performed of P22Z1 (Littelfuse) and S07K14 (EPCOS) type varistors, working first at a constant load and presently during surge tests,. The thermographic test results were compared with measured varistor capacity values before and after tests. It was found that recording with thermography temperature increments greater than 6°C for both P22Z1 and S07K14 varistor types detects total or partial loss of varistor protective properties. The test results were confirmed by assessment of protective properties of varistors working in output circuits of low nominal voltage devices.
In this study the potential usefulness of infrared thermography (IRT) as a non-invasive tool to rapidly screen the most common non-infectious foot lesions in dairy cows was evaluated. Thirty-eight healthy cows and 38 cows affected by foot diseases were enrolled. Diseased cows showed the following disorders at lateral and medial claw in the hind foot: white line lesion, sole ulcer, sole haemorrhage, horizontal fissure, axial fissure. Thermography images of hind foot were collected for each animal using a digital infrared camera. Foot temperature was measured in four regions: central area of the hind foot (A1), interdigital area of the hind foot (A2), lateral (A3) and medial (A4) claw in the hind foot. Higher temperature values in the regions A1 and A2 compared to A3 and A4 were found in both healthy and diseased cows (p0.001). Cows affected by foot diseases showed higher foot temperature values compared to healthy cows (p0.05) in all considered regions. This study highlights the potential application of IRT as a reliable, practical tool for detection of hoof lesions in dairy cows. Multiple scanning images and comparisons between affected and healthy anatomical structures could be useful in defining the consistency of abnormality.
The paper presents a proposal of using additional statistical parameters such as: standard deviation, variance, maximum and minimum increases of the observed value that were determined during measurements of temperature fields created on the surface of the tested electrochemical capacitor. The measurements were carried out using thermographic methods in order to support assessment of the condition of electrochemical capacitor under classic durability tests based on methods of determination of capacity and equivalent series resistance. The possibility of using some statistical parameters in assessment of the electrochemical capacitor quality was illustrated. The applied measurement methodology and the results of research associated with the classic methods of supercapacitors’ assessment are presented. The obtained results indicate that the variability of some statistical parameters of temperature fields can be directly related to changing the values of standard parameters describing electrochemical capacitor, which are capacitance and equivalent series resistance.
The paper presents the results of the crystallization process of silumin by the TDA thermographic method and the results of the cast microstructure obtained in the sampler TDA-10, that was cooling down in ambient air. The study was conducted for silumin AlSi11 unmodified. The work demonstrated that the use of thermal imaging camera allows for the measurement and recording the solidification process of silumin. Thermal curve was registered with the infrared camera and derivative curve that was calculated on the base of thermal curve have both a very similar shape to adequate them TDA curves obtained from measurements using a thermocouple. Test results by TDA thermographic method enable quantitative analysis of the kinetics of the cooling and solidification process of neareutectic silumin.
The work is a part of research into the reduction of energy consumption in the production of EPSthrough the modernization of technological equipment used. This paper presents the results of research and analysis of heat transfer process between the water vapor that was provided to machine, the mold, the product and the environment. The paper shows the calculation of the heat balance of the production cycle for two types of mold: standard and modernized. The performance tests used an infrared imaging camera. The results were used to develop a computer image analysis and statistical analysis. This paper presents the main stages of the production process and the construction of technological equipment used, changing the mold surface temperature field during the production cycle and the structure of the heat balance for the mold and its instrumentation. It has been shown that the modernization of construction of technological equipment has reduced the temperature field and as a consequence of decreased of demand for process steam production cycle.
The paper presents the application of liquid crystal thermography for temperature determination and visualisation of two phase flow images on the studied surface. Properties and applications of thermochromic liquid crystals are discussed. Liquid crystals were applied for two-dimensional detection of the temperature of the heating foil forming one of the surfaces of the minichannel along which the cooling liquid flowed. The heat flux supplied to the heating surface was altered in the investigation and it was accompanied by a change in the color distribution on the surface. The accuracy of temperature measurements on the surface with liquid crystal thermography is estimated. The method of visualisation of two-phase flow structures is described. The analysis of monochrome images of flow structures was employed to calculate the void fraction for some cross-sections. The flow structure photos were processed using Corel graphics software and binarized. The analysis of phase volumes employed Techsystem Globe software. The measurement error of void fraction is estimated.
In the paper a method using active thermography and a neural algorithm for material defect characterization is presented. Experimental investigations are conducted with the stepped heating method, so-called time-resolved infrared radiometry, for the test specimen made of a material with low thermal diffusivity. The results of the experimental investigations were used in simulations of artificial neural networks. Simulations are performed for three datasets representing three stages of the heating process occurring in the investigated sample. In this work, the simulation research aimed to determine the accuracy of defect depth estimation with the use of the mentioned algorithm is descibed
Modern infrared cameras are constructed with two main types of infrared detectors: photon detectors and thermal detectors. Because of economic reasons, vast numbers of modern thermal cameras are constructed with the use of infrared microbolometric detectors which belong to the group of thermal detectors. Thermal detectors detect incident infrared radiation by measuring changes of temperature on the surface of a special micro-bridge structure. Thermal detectors, like microbolometric detectors on one hand should be sensitive to changing temperature to accurately measure incoming infrared radiation from the observed scene, on the other hand there are many other phenomena that change the temperature of the detector and influence the overall response of the detector. In order to construct an accurate infrared camera, there is a need to evaluate these phenomena and quantify their influence. In the article the phenomenon of self heating due to the operation of the readout circuit is analyzed on an UL 03 19 1 detector. The theoretical analysis is compared with the results of conducted measurements. Measurements with a type SC7900VL thermographic camera were performed to measure the thermodynamic behavior of the UL 03 19 1 detector array.
In the paper a method for correction of heating non-homogeneity applied in defect detection with the use of active thermography is presented. In the method an approximation of thermal background with second- and third-order surfaces was used, what made it possible to remove partially the background. In the paper the simulation results obtained with the abovementioned method are presented. An analysis of the influence of correction of heating non-homogeneity on the effectiveness of defect detection is also carried out. The simulations are carried out for thermograms obtained on the basis of experiments on a test sample with simulated defects, made of a material of low thermal diffusivity.
The paper presents the results of the crystallization process of silumin by the TDA thermographic method and the results of the cast microstructure obtained in the sampler ATD-10, that was cooling down in ambient air. The study was conducted for silumins AlSi8 and AlSi11 unmodified. The work demonstrated that the use of thermal imaging camera allows for the measurement and recording the solidification process of silumin. Thermal curve was registered with the infrared camera and derivative curve that was calculated on the base of thermal curve have both a very similar shape to adequate them TDA curves obtained from measurements using a thermocouple. Test results by TDA thermographic method enable quantitative analysis of the kinetics of the cooling and solidification process of hypoand neareutectic silumins.
Nowadays, the energy cost is very high and this problem is carried out to seek techniques for improvement of the aerothermal and thermal (heat flow) systems performances in different technical applications. The transient and steady-state techniques with liquid crystals for the surface temperature and heat transfer coefficient or Nusselt number distribution measurements have been developed. The flow pattern produced by transverse vortex generators (ribs) and other fluid obstacles (e.g. turbine blades) was visualized using liquid crystals (Liquid Crystal Thermography) in combination with the true-colour image processing as well as planar beam of double-impulse laser tailored by a cylindrical lens and oil particles (particle image velocimetry or laser anemometry). Experiments using both research tools were performed at Gdańsk University of Technology, Faculty of Mechanical Engineering. Present work provides selected results obtained during this research.
The aim of this work was to investigate the possibility of obtaining an amorphous/crystalline composite starting from Ni-Si- B-based powder grade 1559-40 and silver powder. The alloy was produced using arc melting of 95% wt. Ni-Si-B-based powder (1559-40) and 5% wt. Ag powder. Ingot was re-melted on a copper plate and observed while cooling using a mid-wave infra-red camera. The alloy was then melt-spun in a helium atmosphere. The microstructure of the ingot as well as the melt-spun ribbon was studied using light microscopy and scanning electron microscopy with energy dispersive spectrometry. Phase identification was performed by means of X-ray diffraction. The observations confirmed an amorphous/crystalline microstructure of the ribbon where the predominant constituent of the microstructure was an amorphous phase enriched with Ni, Si, and B, while the minor constituent was an Ag-rich crystalline phase distributed in a film along the melt-spinning direction.
Noise spectroscopy as a highly sensitive method for non-destructive diagnostics of semiconductor devices was applied to solar cells based on crystalline silicon with a view to evaluating the quality and reliability of this solar cell type. The experimental approach was used in a reverse-biased condition where the internal structure of solar cells, as well as pn-junction itself, was electrically stressed and overloaded by a strong electric field. This gave rise to a strong generation of a current noise accompanied by local thermal instabilities, especially in the defect sites. It turned out that local temperature changes could be correlated with generation of flicker noise in a wide frequency range. Furthermore, an electrical breakdown in a nonstable form also occurred in some specific local regions what created micro-plasma noise with a two-level current fluctuation in the form of a Lorentzian-like noise spectrum. The noise research was carried out on both of these phenomena in combination with the spectrally-filtered electroluminescence mapping in the visible/near-infrared spectrum range and the dark lock-in infrared thermography in the far-infrared range. Then the physical origin of the light emission from particular defects was searched by a scanning electron microscope and additionally there was performed an experimental elimination of one specific defect by the focused ion beam milling.
With increasing technology development, an increasing emphasis is placed on the precision of products, but cannot be guaranteed without a stable production process. To ensure the stability of the production process, it is necessary to monitor it in detail, find its critical locations and eliminate or at least control it. With such a precise manufacturing method as investment casting, such a process is a must. This paper therefore deals with monitoring the production process of wax models of large turbine blades using infrared thermography. The aim was to evaluate the critical locations of this production and to propose recommendations for their elimination or, at the very least, significant mitigation of their impact on the final quality of the large turbine blade casting.
Precision casting is currently motivated by high demand especially for castings for the aerospace, automotive and gas turbine industries. High demands on precision of this parts pressure foundries to search for the new tools which can help them to improve the production. One of these tools is the numerical simulation of injection process, whereas such software especially for investment casting wax injection, process does not exist yet and for this case must be the existing software, for alloys or plastic, modified. This paper focuses on the use of numerical simulations to predict the behavior of injected models of gas turbine blades segments. The properties of wax mixtures, which were imported into the Cadmould simulation software as a material model, were found. The results of the simulations were verified using the results of 3D scanning measurements of wax models. As a supporting technology for verifying the results was used the Infrared Thermography.