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Abstract

The paper is focused on properties testing of materials used in form of iso-exo sleeves for risers in ferrous alloys foundry. They are grainyfibrous materials, containing components which initiate and upkeep exothermic reaction. Thermo-physical parameters characterizing such sleeves are necessary also to fill in reliable databases for computer simulation of processes in the casting-mould layout. Studies with use of a liquid alloy, especially regarding different sleeves bring valuable results, but are also relatively expensive and require longer test preparation time. A simplified method of study in laboratory conditions was proposed, in a furnace heated to a temperature above ignition temperature of sleeve material (initiation of exothermic reaction). This method allows to determine the basic parameters of each new sleeve supplied to foundries and assures relatively quick evaluation of sleeve quality, by comparison with previous sleeve supplies or with sleeves brought by new providers.
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Abstract

Experiments of filling the model moulds cavity of various inner shapes inserted in rectangular cavity of the casting die (dimensions: 280 mm (height) x 190 mm (width) x 10 mm (depth) by applying model liquids of various density and viscosity are presented in the paper. Influence of die venting as well as inlet system area and inlet velocity on the volumetric rate of filling of the model liquid – achieved by means of filming the process in the system of a cold-chamber casting die was tested. Experiments compared with the results of simulation performed by means of the calculation module Novacast (Novaflow&Solid) for the selected various casting conditions – are also presented in the paper.
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