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Abstract

The present paper is comparing the results of research studies carried out for three road acoustic screens of different design and different number of damping layers. For the tests, we selected timber or steel screens with a traditional multilayer structure and also one innovative type of simplified design. With respect to particular panels, their sound absorption properties were investigated in the reverberation chamber after they had been subjected to simulated weathering. In the process, two screens were subjected to the aging tests of 50–500 cycles in a special climatic chamber, and the innovative screens were subjected to 1000 cycles. The procedure was repeated every 50 or 100 cycles in order to obtain the changes of acoustic characteristics. The changes taking place in the absorbing material were also investigated with the use of scanning electron microscopy method (SEM). Basing on the obtained results and on the statistical analysis, the capability to maintain acoustic properties by the panels during their service life in natural conditions was estimated. For that purpose, linear statistical models were worked out, which were then applied to estimate the value of the single number sound absorption coefficient after successive aging cycles as well as the predicted time periods of acoustic class changes.
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Abstract

The experimental material consisted of semi-finished products of high-grade, medium-carbon constructional steel with: manganese, chromium, nickel, molybdenum and boron. The experimental material consisted of steel products obtained in three metallurgical processes: electric and desulfurized (E), electric and desulfurized with argon-refined (EA) and oxygen converter with vacuum degassed of steel (KP). The production process involved two melting technologies: in a 140-ton basic arc furnace with desulphurisation and argon refining variants, and in a 100-ton oxygen converter. Billet samples were collected to analyze: relative volume of impurities, microstructure and fatigue tests. The samples were quenched and austenitized at a temperature of 880o C for 30 minutes. They were then cooled in water and tempered by holding the sections at a temperature of 200, 300, 400, 500 and 600o C for 120 minutes and air-cooled. Fatigue tests were performed with the use of a rotary bending machine at a frequency of 6000 cpm. The results were statistical processed and presented in graphic form. This paper discusses the results of microstructural analyses, the distribution of the relative volume of impurities in different size ranges, the fatigue strength characteristics of different production processes, the average number of sampledamaging cycles and the average values of the fatigue strength coefficient for various heat processing options.
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Abstract

Bearings of three-bearing shafts are usually treated as ideally-rigid articulated supports. In literature, the reactions of supports and bending moments of multibearing shafts are calculated taking into consideration only shaft elasticity. In fact, also deformation is present in these bearings, and it changes the shaft bending line. The deformation thus influences distribution of bending moment and reaction of supports. It is the most important difference when comparing two-bearing with three-bearing shafts. Moreover, in most types of bearings, a reactive bending moment is the response of bearing to unparallel position of inner bearing rings in relation to outer rings, that is to the tilt angle. As a result, real loads of rolling elements differ from theoretical ones. The aim of the paper is to develop a method of calculating generalized loads in rolling bearings of a three-bearing shaft taking into consideration shaft deformation, deformations in bearings and reactive moments of bearings caused by tilt angle.
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Abstract

The study presents a durability analysis of dies used in the first operation of producing a valve-type forging from high nickel steel assigned to be applied in motor truck engines. The analyzed process of producing exhaust valves is realized in the forward extrusion technology and next through forging in closed dies. It is difficult to master, mainly due to the increased adhesion of the charge material (high nickel steel) to the tool’s substrate. The mean durability of tools made of tool steel W360, subjected to thermal treatment and nitriding, equals about 1000 forgings. In order to perform a thorough analysis, complex investigations were carried out, which included: a macroscopic analysis combined with laser scanning, numerical modelling by FEM, microstructural tests on a scanning electron microscopy and light microscopy (metallographic), as well as hardness tests. The preliminary results showed the presence of traces of abrasive wear, fatigue cracks as well as traces of adhesive wear and plastic deformation on the surface of the dies. Also, the effect of the forging material being stuck to the tool surface was observed, caused by the excessive friction in the forging’s contact with the tool and the presence of intermetallic phases in the nickel-chromium steel. The obtained results demonstrated numerous tool cracks, excessive friction, especially in the area of sectional reduction, as well as sticking of the forging material, which, with insufficient control of the tribological conditions, may be the cause of premature wear of the dies.
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Abstract

The phase composition of the cement paste phase of concrete containing fly ash from circulating fluidized bed combustion (CFBC) was studied. The motivation was to broaden the knowledge concerning the microstructure and the durability of concrete containing new by-products from the power industry. Several air-entrained concrete mixes were designed with constant water to binder ratio and with substitution of a part of the cement by CFBC fly ash (20%, 30% or 40% by weight). X-ray diffraction tests and thermal analysis (DTG, DTA and TG) were performed on cement paste specimens taken from concrete either stored in water at 18° C or subjected to aggressive freeze-thaw cyclic action. The evaluation of the phase composition as a function of CFBC fly ash content revealed significant changes in portlandite content and only slight changes in the content of ettringite. The cyclic freeze-thaw exposure did not have any significant influence on the phase composition of concrete with and without the CFBC fly ash.
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Abstract

Optimum values of preload can be achieved in well-tried constructions and then applied in similar structures. For new structures, it is recommended to calculate the preload force and to test the correctness of calculation by means of experiments. In practice it may be necessary to introduce corrections, because not all real work parameters can be precisely known. Credibility of calculations depends, first of all, on the consistence between the assumptions concerning temperature conditions during work and elastic deformations of cooperating elements – first of all of a holder – and the real work conditions. The aim of the study is to determine how preload influences the work of a system of angular ball bearings, in relation to durability of bearing, moment of friction and rigidity of the bearing.
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Abstract

This paper presents the concept and modern technological approach to the fabrication of discrete, integrated and integral micropassives. The role of these components in modern electronic circuits is discussed too. The material, technological and constructional solutions and their relation with electrical and stability properties are analyzed in details for linear and nonlinear microresistors made and characterized at the Faculty of Microsystem Technology, Wrocław University of Technology.
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