Introduction: Platelet-rich plasma (PRP) preparations can be used in bone tissue healing but there are numerous doubts among clinical orthopedists about effectiveness of this method. Materials and methods: The studies were carried out in 12 rabbits of white termond breed. In operating room we operationally generated cylindrical, unicortical defects of the diameter of 4 mm in the middle of the shafts of both femurs. The defects in the left bones were left without filling and served as controls, and 0.7 ml of the ready-to-use PRP was administered to the defects in the right bones (experimental group). We evaluated the usefulness of the diagnostic methods applied: biomechanical tests, micro-CT tests, densitometry, typical radiology, macroscopic measurements, histopathological examinations. Results: The macroscopic measurements showed a statistically significant increase in the dimension in the area of the right defect filled with PRP in relation to the control group. In experimented group, the assessment of the X-ray images showed the formation of a callus cuff around the defects. Densitometric examinations showed no statistically significant differences between defects in the experimental and control group. The analysis of the micro-CT examina- tions showed an increase in the total volume of the tissue examined (Vb) and the low density tissue fraction (Vb2) in the experimental group. The biomechanical examinations revealed signi- ficant decrease in the maximum breaking force (F max) necessary to break the bone in the experi- mental group in relation to the control group. Conclusions: Platelet-rich plasma (PRP) stimulates bone formation in the area of bone defects and may accelerate bone regeneration.
The aim of the study was to find out whether carriers of new lethal mutation in SDE2 gene occur in the population of Polish Holstein-Friesian bulls. Eighty seven bulls were included in the analysis. Bulls were selected as having in the pedigree known carrier of SDE2 mutation (bull Mountain USAM000002070579). All bulls were diagnosed by PCR amplification of 524 bp fragment of SDE2 gene followed by digestion of Bcc I restriction enzyme. Heterozygotes (carriers) were confirmed by sequencing. Each new carrier was used to trace another potential carriers among its offspring available in Polish Holstein Bull Repository Database. Among 87 bulls, 50 new SDE2 carriers were found. The study has shown that mutation in SDE2 gene causing early embryo mortality is already transmitted to Polish Holstein-Friesian cattle. The results are sufficient to initiate the screening program to reveal new carriers and to avoid further spreading of SDE2 lethal mutation.
The mathematical model and numerical simulations of the solidification of a cylindrical shaped casting, which take into account the process of filling the mould cavity by liquid metal and feeding the casting through the riser during its solidification, are presented in the paper. Mutual dependence of thermal and flow phenomena were taken into account because have an essential influence on solidification process. The effect of the riser shape on the effectiveness of feeding of the solidifying casting was determined. In order to obtain the casting without shrinkage defects, an appropriate selection of riser shape was made, which is important for foundry practice. Numerical calculations of the solidification process of system consisting of the casting and the conical or cylindrical riser were carried out. The velocity fields have been obtained from the solution of momentum equations and continuity equation, while temperature fields from solving the equation of heat conductivity containing the convection term. Changes in thermo-physical parameters as a function of temperature were considered. The finite element method (FEM) was used to solve the problem.
Defects affect the properties and behavior of the casting during its service life. Since the defects can occur due to different reasons, they must be correctly identified and categorized, to enable applying the appropriate remedial measures. several different approaches for categorizing casting defects have been proposed in technical literature. They mainly rely on physical description, location, and formation of defects. There is a need for a systematic approach for classifying investment casting defects, considering appropriate attributes such as their size, location, identification stage, inspection method, consistency, appearance of defects. A systematic approach for categorization of investment casting defects considering multiple attributes: detection stage, size, shape, appearance, location, consistency and severity of occurrence. Information about the relevant attributes of major defects encountered in investment casting process has been collected from an industrial foundry. This has been implemented in a cloud-based system to make the system freely and widely accessible.
In this study, an artificial neural network application was performed to tell if 18 plates of the same material in different shapes and sizes were cracked or not. The cracks in the cracked plates were of different depth and sizes and were non-identical deformations. This ANN model was developed to detect whether the plates under test are cracked or not, when four plates have been selected randomly from among a total of 18 ones. The ANN model used in the study is a model uniquely tailored for this study, but it can be applied to all systems by changing the weight values and without changing the architecture of the model. The developed model was tested using experimental data conducted with 18 plates and the results obtained mainly correspond to this particular case. But the algorithm can be easily generalized for an arbitrary number of items.
Metal casting process involves processes such as pattern making, moulding and melting etc. Casting defects occur due to combination of various processes even though efforts are taken to control them. The first step in the defect analysis is to identify the major casting defect among the many casting defects. Then the analysis is to be made to find the root cause of the particular defect. Moreover, it is especially difficult to identify the root causes of the defect. Therefore, a systematic method is required to identify the root cause of the defect among possible causes, consequently specific remedial measures have to be implemented to control them. This paper presents a systematic procedure to identify the root cause of shrinkage defect in an automobile body casting (SG 500/7) and control it by the application of Pareto chart and Ishikawa diagram. with quantitative Weightage. It was found that the root causes were larger volume section in the cope, insufficient feeding of riser and insufficient poured metal in the riser. The necessary remedial measures were taken and castings were reproduced. The shrinkage defect in the castings was completely eliminated.
The rebuilding technologies are used to develop surface of ladle. Among many welding methods currently used to obtain surface layer without defects one of the most effective way of rebuilding is using metal arc welding. This additional material gives more possibilities to make expected quality of rebuild surface. Chemical composition, property and economic factors allow to use metal wire. Because of these reasons, solid wire gives opportunity to be wildly used as material to rebuild or repair the surface in different sectors of industry. The paper shows a few ways to rebuild the surface in the massive cast with the use of metal active gas welding for repair. The work presents studies of defect in the massive cast. It contains the pictures of microstructures and defects. The method of removing defects and the results of checking by visual and penetrant testing methods are shown. The paper describes the methodology of repair the ladle with metal active gas welding, preheating process and standards nondestructive testing method.
The article contains basic information associated with the impact of the FSW process parameters on the forming of a weld while friction welding of aluminium casting alloys. Research was conducted using specially made samples containing a rod of casting alloy mounted in the wrought alloy in the selected area of FSW tool acting. Research has thrown light on the process of joining materials of significantly dissimilar physical properties, such as casting alloys and wrought alloys. Metallographic testing of a weld area has revealed the big impact of welding conditions, especially tool rotational speed, on the degree of metal stirring, grain refinement and shape factor of a weld. As the result of research it has been stated that at the high tool rotational speed, the metals stirring in a weld is significantly greater than in case of welding at low rotational speeds, however this fails to influence the strength of a weld. Plastic strain occurring while welding causes very high refinement of particles in the tested area and changing of their shape towards particles being more equiaxial. In the properly selected welding conditions it is possible to obtain joints of correct and repeatable structure, however in the case of the accumulation of cavities in the casting alloy the FSW process not always eliminates them.
The purpose of the study was to assess the effect of autologous activated platelet-rich plasma on healing of a bone substitute - tricalcium phosphate hydroxyapatite in experimental long bone defects using an animal model. The experiment involved an animal model of femoral defect. 24 Termond white rabbits were used in the study. We evaluated the effect of autologous platelet-rich plasma on tricalcium phos- phate using classical radiology, micro-CT studies, strength tests and histological evaluation. Radiological and histological assessment did not show a beneficial effect of PRP together with a bone substitute in comparison to filling the defects only with bone replacement material. The only benefit of adding platelet-rich plasma to a bone substitute was shown in microCT imaging. Autologous, activated platelet-rich plasma combined with hydroxyapatite tricalcium phos- phate has a positive effect on the remodeling of the newly formed bone tissue, increasing its density.
In this study, it was achieved by using the method of impulse noise to detect internal or surface cracks that can occur in the production of ceramic plates. Ceramic materials are often used in the industry, especially as kitchenware and in areas such as the construction sector. Many different methods are used in the quality assurance processes of ceramic materials. In this study, the impact noise method was examined. This method is a test technique that was not used in applications. The method is presented as an examination technique based on whether there is a deformation on the material according to the sound coming from it as a result of a plastic bit hammer impact on the ceramic material. The application of the study was performed on plates made of ceramic materials. Here, it was made with the same type of model plates manufactured from the same material. The noise that would occur as a result of the impact applied on a point determined on the materials to be tested has been examined by the method of time-frequency analysis. The method applied gives pretty good results for distinguishing ceramic plates in good condition from those which are cracked.
In the paper a method using active thermography and a neural algorithm for material defect characterization is presented. Experimental investigations are conducted with the stepped heating method, so-called time-resolved infrared radiometry, for the test specimen made of a material with low thermal diffusivity. The results of the experimental investigations were used in simulations of artificial neural networks. Simulations are performed for three datasets representing three stages of the heating process occurring in the investigated sample. In this work, the simulation research aimed to determine the accuracy of defect depth estimation with the use of the mentioned algorithm is descibed
The article describes the detection of a defect in a cast iron casting. It analyzes the cause of the crack in the Turbine Component casting. In this article, we are focusing on a particular turbine casting that is commonly used in automobiles as one of the components for turbochargers. The turbine is a casting made of ductile cast iron with a visible crack on the naked eye. The formation of cracks in castings is a common but undesirable phenomenon in the foundry practice. It is important to identify the errors, but also to know the cause of defects in castings. The solution is a detailed error analysis. In this paper I used metallographic analysis and magnetic powder method. The crack formation is due to tension in the casting, which results in tensile, shear, or shear forces. The crack formation kinetics is difficult because it is still very low during hardening and shortly after the casting is overloaded. The crack is most often due to core resistance or shrinkage molds that begin after the surface layer is tightened when the strength of the material is negligible to the end of the crystallisation.
Due to the wide range of various sheet metal grades and the need to verify the material properties, there are numerous methods to determine the material formability. One of them, that allows quick determination of sheet metal formability, is the Erichsen cupping test described in the ISO 20482: 2003 standard. In the presented work, the results of formability assessment for DC04 deep drawing sheet metal were obtained by means of the traditionally carried out Erichsen cupping test and compared with the results obtained by using two advanced methods based on vision analysis. Application of these methods allows extending the traditional scope of analysis during Erichsen cupping test by determination of the necking and strain localization before fracture. The proposed methods were compared in order to dedicate appropriate solution for the industrial application and laboratory tests respectively, where the simplicity and reliability are the mean aspects need to be considered when applied to the Erichsen cupping test.
The Mg-RE alloys are attractive, constructional materials, especially for aircraft and automotive industry, thanks to combination of low density, good mechanical properties, also at elevated temperature, and good castability and machinability. Present paper contains results of fatigue resistance test carried out on Elektron 21 magnesium alloy, followed by microstructural and fractographical investigation of material after test. The as-cast material has been heat treated according to two different procedures. The fatigue resistance test has been conducted with 106 cycles of uniaxial, sine wave form stress between 9 MPa and 90 MPa. Fractures of specimens, which ruptured during the test, have been investigated with scanning electron microscope. The microstructure of specimens has been investigated with light microscopy. Detrimental effect of casting defects, as inclusions and porosity, on fatigue resistance has been proved. Also the influence of heat treatment's parameters has been described.
The conducted work shows and confirms how thermal analysis of grey and ductile iron is an important source for calculating metallurgical data to be used as input to increase the precision in simulation of cooling and solidification of cast iron. The aim with the methodology is to achieve a higher quality in the prediction of macro– and micro porosity in castings. As comparison objects standard type of sampling cups for thermal analysis (solidification module M ≈ 0.6 cm) is used. The results from thermal analysis elaborated with the ATAS MetStar system are evaluated parallel with the material quality (including tendency to external and internal defects) of the tested specimen. Significant temperatures and calculated quality parameters are evaluated in the ATAS MetStar system and used as input to calibrate the density curve as temperature function in NovaFlow&Solid simulation system. The modified data are imported to the NovaFlow&Solid simulation system and compared with real results.
The study proposed the model of “guide mark” defects formation on the internal surface of pipes, produced on PRM mills of PRP – 140. The research of pipe forming at plug rolling mill with stub mandrel has been carried out; regularities of the dimensionless parameters characterizing the deformation of the gap release, depending on the reduction ratio, were determined. The model of “guide mark” defect formation on the internal surface of the pipe has been proposed. This allows for lesser wall thickness variation of rough tubes. It has been shown that, when using dioctahedral pass designs in comparison with hexagonal pass designs the proportion of displaced volume along the pipe axis is greater but the value is lower; thereby, the risk of “guide mark” defect forming is reduced.
The main bulk density representation in the molding material is opening material, refractory granular material with a particle size of 0.02 mm. It forms a shell molds and cores, and therefore in addition to activating the surface of the grain is one of the most important features angularity and particle size of grains. These last two features specify the porosity and therefore the permeability of the mixture, and thermal dilatation of tension from braking dilation, the thermal conductivity of the mixture and even largely affect the strength of molds and cores, and thus the surface quality of castings.  Today foundries, which use the cast iron for produce of casts, are struggling with surface defects on the casts. One of these defects are veining. They can be eliminated in several ways. Veining are foundry defects, which arise as a result of tensions generated at the interface of the mold and metal. This tension also arises due to abrupt thermal expansion of silica sand and is therefore in the development of veining on the surface of casts deal primarily influences and characteristics of the filler material – opening material in the production of iron castings.
This work deals with the inverse problem associated to 3D crack identification inside a conductive material using eddy current measurements. In order to accelerate the time-consuming direct optimization, the reconstruction is provided by the minimization of a last-square functional of the data-model misfit using space mapping (SM) methodology. This technique enables to shift the optimization burden from a time consuming and accurate model to the less precise but faster coarse surrogate model. In this work, the finite element method (FEM) is used as a fine model while the model based on the volume integral method (VIM) serves as a coarse model. The application of the proposed method to the shape reconstruction allows to shorten the evaluation time that is required to provide the proper parameter estimation of surface defects.
In this paper the capacity of non-uniform sampling rate conversion techniques, involving different interpolation methods, aimed at wow defect reduction, is examined. Involved are: linear interpolation, four polynomial-based interpolation methods and the windowed sincbased method. The examined polynomial methods are: Lagrange interpolation, polynomial fitting with additional noise reduction, Hermitan and Spline. The performance of an artificially distorted audio signal, restored using non-uniform resampling, is evaluated on the basis of standard audio defect measurement criteria and compared for all of the aforementioned interpolation methods. The chosen defect descriptors are: total harmonic distortion, total harmonic distortion plus noise and signal to noise ratio.