Washing is very popular technological operation removing clay particles from aggregates. The amount of mineral washing sludges increases. Besides filling the excavations, there is no common method of their utilization. The usage of sludges from washing aggregates in building ceramics might be environmentally friendly way to utilize them. This paper presents laboratory research on two type of sludges: from dolomite and limestone aggregates washing. Selected properties of sludges such as water content, particle size distribution (sieve and areometric method), chemical composition (XRF), mineral composition (XRD), thermal properties (STA/EGA, dilatometry, heating microscopy) and stability of fired materials during steam exposure were determined. It was found that dolomite sludge contains more clay minerals and less carbonates, it is more finely grained than limestone sludge. Limestone sludge has large fluctuations in water content and has high content of potentially hazardous calcite grains. During heating up to 1300°C of both dried sludges decarbonation and sintering take place. Dolomite sludge softens, melts and flows below 1300°C. After firing sludges at 1000°C material made of limestone sludge is not resistant to steam. The obtained result suggests that dolomite sludge can be used in building ceramics technology without processing as main component of ceramic mass. Limestone sludge have to be ground before its application in building ceramic materials. Results suggest that it can not be used as the main raw material in ceramic masses, but only as an additive.
The amount of waste from washing dolomite aggregates increases continuously. Aggregates are washed to remove clayey pollutants.They consist of a large amount of clay minerals and carbonates. Their properties and amount depends on the type of raw material and type of washing technology. Utilization of waste from washing aggregates is common problem and has not been sought out yet. Their usage as the raw material in ceramics might be environmentally friendly way to utilize them. This paper presents technological properties, phase composition and microstructure analysis of materials made of waste sludge from washing dolomite aggregates. Research was divided into three parts: technological properties analysis, phase composition analysis and microstructure analysis. Samples made of waste dolomite sludge were formed in laboratory clay brick vacuum extruder and fired at 900, 1000 and 1100°C. For final materials, apparent density, open porosity, water absorption, compressive strength and durability were examined. Results of technological research suggest the possibility of the application of the waste sludge from washing aggregates in building ceramics technology as bricks materials. Waste sludge from washing dolomite aggregates can be used as the main raw material of building ceramics masses. Without any additional technological operations (e.g. drying or grinding), the material with satisfactory properties was obtained. According to durability results all obtained materials can be used for masonry protected against water penetration and without contact with soil and ground water and also for masonry subjected to passive exposure (F0 – according to the standard EN 771-1).