Archive of Mechanical Engineering

In the paper, the extended finite element method (XFEM) is combined with a recovery procedure in the analysis of the discontinuous Poisson problem. The model considers the weak as well as the strong discontinuity. Computationally efficient low-order finite elements provided good convergence are used. The combination of the XFEM with a recovery procedure allows for optimal convergence rates in the gradient i.e. as the same order as the primary solution. The discontinuity is modelled independently of the finite element mesh using a step-enrichment and level set approach. The results show improved gradient prediction locally for the interface element and globally for the entire domain.

The paper presents the response of a three-layered annular plate with damaged laminated facings to the loads acting in their planes. The presented problem concerns the analysis of the combination of global plate failure in the form of buckling with the local micro defects, like fibre or matrix cracks, located in the laminas. The plate structure consists of thin laminated, fibre-reinforced composite facings and a thicker foam core. The matrix and fibre cracks of facings laminas can be transversally symmetrically or asymmetrically located in plate structure. Critical static and dynamic stability analyses were carried out solving the problem numerically and analytically. The numerical results show the static and dynamic stability state of the composite plate with different combinations of damages. The final results are compared with those for undamaged structure of the plate and treated as quasi-isotropic ones. The analysed problem makes it possible to evaluate the use of the non-ideal composite plate structure in practical applications.

Centrifugal pumps are used for different applications that include pressure boosting, wastewater, water supply, heating and cooling distribution and other industrial processes. This paper presents theoretical and experimental investigations of mechanical vibrations of a centrifugal pump. The flow in this pump, which induces pressure pulsations and mechanical vibrations, have been monitored. Vibration measurements and data collection (overall vibrations levels and frequency spectrum) were extracted from the system. In addition, one of the methods used to study vibration amplitudes for this pump is forced response analysis. To study and analyze the pump system, the finite element analysis software (ANSYS) was applied. Depending on the analysis performed and investigations outcomes, the system natural frequency coincides with the vane-pass frequency (VPF) hazardously. To attenuate the system’s vibration, a vibration control element was used. The vibration levels were reduced by a factor of 2 for a tuned element as obtained from a forced harmonic response analysis of the pump system with absorber. It is shown that the inserted element allows the centrifugal pump to work in a safe operating range without any interference with its operation.

The article presents the methodology to estimate the operator influence on measurements performed with a coordinate measuring arm. The research was based on the R&R analysis, adapted to the specifics of redundant devices such as ACMM (selection of a test object difficult to measure). The method provides for measurements by three operators, who measure ten parts in two or three samples (measurement data developed in the article relate to the three measurements of holes). The methodology is designed to identify which operator has the best predisposition to perform measurements (generates the smallest measurement errors). Statistica software was used to analyse and visualize measurement data.

At the current stage of diagnostics and therapy, it is necessary to perform a geometric evaluation of facial skull bone structures basing upon virtually reconstructed objects or replicated objects with reverse engineering. The objective hereof is an analysis of imaging precision for cranial bone structures basing upon spiral tomography and in relation to the reference model with the use of laser scanning. Evaluated was the precision of skull reconstruction in 3D printing, and it was compared with the real object, topography model and reference model. The performed investigations allowed identifying the CT imaging accuracy for cranial bone structures the development of and 3D models as well as replicating its shape in printed models. The execution of the project permits one to determine the uncertainty of components in the following procedures: CT imaging, development of numerical models and 3D printing of objects, which allows one to determine the complex uncertainty in medical applications.

The article presents the issue of calibration and verification of an original module, which is a part of the robotic turbojet engines elements processing station. The task of the module is to measure turbojet engine compressor blades geometric parameters. These type of devices are used in the automotive and the machine industry, but here we present their application in the aviation industry. The article presents the idea of the module, operation algorithm and communication structure with elements of a robot station. The module uses Keyence GT2-A32 contact sensors. The presented information has an application nature. Functioning of the module and the developed algorithm has been tested, the obtained results are satisfactory and ensure sufficient process accuracy. Other station elements include a robot with force control, elements connected to grinding such as electrospindles, and security systems.

An optimal sensor placement methodology is implemented and herein proposed for SHM model-assisted design and analysis purposes. The kernel of this approach analysis is a genetic-based algorithm providing the sensor network layout by optimizing the probability of detection (PoD) function while, in this preliminary phase, a classic strain energy approach is adopted as well established damage detection criteria. The layout of the sensor network is assessed with respect to its own capability of detection, parameterized through the PoD. A distributed fiber optic strain sensor is adopted in order to get dense information of the structural strain field. The overall methodology includes an original user-friendly graphical interface (GUI) that reduces the time-to-design costs needs. The proposed methodology is preliminarily validated for isotropic and anisotropic elements.